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ID Date Authordown Type Category Subject
  394   Fri Jul 5 14:12:32 2024 LiuUpdateInterferometer SimulationsCE BS Mechanical Resonances
The butterfly and drumhead mechanical modes for the aLIGO BS were calculated in COMSOL. The resonant frequencies for the two acoustic modes are 2.45 kHz and 3.61 kHz, matching the results in reference for instance.

For a quick projection for the resonant frequencies going from aLIGO to CE, the height and width of the BS are increased assuming the mass is increased from 14 kg to 70 kg, while keeping the aspect ratio fixed. The resonant frequencies for the two mechanical modes as a result becomes smaller, to 1.43 kHz and 2.11 kHz respectively, risking getting in the detection band.

Next step is to implement a mechanical ring with high stiffness outside the BS barrel to combat the decrement of the resonant frequencies of the relevant mechanical modes.

Attachment 1: butterfly.png
butterfly.png
Attachment 2: drumhead.png
drumhead.png
  395   Fri Jul 5 14:23:13 2024 LiuUpdateInterferometer SimulationsEngineering drawings for straight edge heater element designs for FROSTI
Step files and engineering drawings for the straight edge heater element designs have been created in COMSOL and SolidWorks. They are available in the group Git Repo. With those, we will initiate a discussion with the ceramics supplier for an estimate of the feasibility and benefits of the straight edge element over the curved element in terms of manufacturing cost and time.
  404   Mon Jul 15 09:36:44 2024 LiuUpdateInterferometer SimulationsETM Profile Optimization for FROSTI

This is to optimize the FROSTI heating profile for ETM, by minimizing the residual RMSE of the HR surface deformation after the beam size weighted curvature is removed by the current RH. The parameters of the profile being explored are the location, width, and total power for the Gaussian Annulus. As shown in the attached series of plots, the optimal location is 9.9 cm, with a width of 7.7 cm, and a total FROSTI power of 12.7 W (for 1 W of Gaussian beam absorption). The residual RMSE is 1.2 nm. About 0.5% of the FROSTI power is lost at the edges of the TM.

For comparison, without FROSTI, the residual RMSE after the beam size weighted curvature removed by the current RH is 44.5 nm. When the width of the Annulus is set to be 3 cm however, the residual RMS is 3.1 nm, with much smaller FROSTI power needed at 4.7 W, and less power loss at 0.02%.

Attachment 1: pdf_merged.pdf
pdf_merged.pdf
  413   Mon Jul 29 12:18:52 2024 LiuUpdateInterferometer SimulationsUpdate on FROSTI O5 ETM profile optimization
Update on FROSTI O5 ETM profile optimization is attached.
Attachment 1: pdf_merged.pdf
pdf_merged.pdf
  414   Mon Jul 29 12:20:56 2024 LiuUpdateInterferometer SimulationsUpdate on wavefront actuation with astigmatically driven RH for CE
Update on wavefront actuation with astigmatically driven RH for CE is attached.
Attachment 1: SURF_nonastig_merged.pdf
SURF_nonastig_merged.pdf
  415   Mon Jul 29 12:23:10 2024 LiuUpdateInterferometer SimulationsUpdate on mechanical resonances of CE BS with stiffener ring
Update on mechanical resonances of CE BS with stiffener ring is attached.
Attachment 1: eigen_freqs_merged.pdf
eigen_freqs_merged.pdf
  455   Wed Oct 2 14:49:59 2024 LiuUpdate FROSTI ETM actuation
Proposed FROSTI ETM actuation on the HOM7 resonance. Animation
  460   Wed Oct 16 14:13:31 2024 LiuUpdate FROSTI with non uniform absorption scattering sources
Slides
  469   Wed Nov 6 13:48:55 2024 LiuUpdateInterferometer SimulationsQN modeling update
Slides
  545   Tue Apr 1 11:47:08 2025 LiuUpdate  
Attachment 1: Thermal_state_decoder_update.pdf
Thermal_state_decoder_update.pdf
  549   Tue Apr 8 10:47:10 2025 LiuUpdateGeneralTest Mass Thermal State Decoder Update
Attachment 1: Update.pdf
Update.pdf
  552   Tue Apr 15 11:09:37 2025 LiuUpdateFLIRTest Mass Thermal State Decoder Update with robustness study
Attachment 1: Update.pdf
Update.pdf
Attachment 2: Update.pdf
Update.pdf
  555   Thu Apr 17 12:12:29 2025 LiuHowToInterferometer SimulationsPreventing Thread Contention in Multiprocessing with Finesse and Cython

Avoiding Thread Contention When Using Multiprocessing with Finesse and Cython

When running Monte Carlo simulations or other computational workloads, it's common to use Python's ProcessPoolExecutor to parallelize multiple independent tasks. This approach works well—until it interacts with low-level libraries that themselves use multi-threading under the hood.

The Problem: Thread Over-Subscription

In a recent project, I ran into a significant performance issue while executing a large number of Monte Carlo trials using a process pool with 30 worker processes on Megatron (with 48 cores). Each trial ran a function that internally used cython.parallel.prange for fast, element-wise operations, which is what Finesse uses under the hood for many internal numerical calculations. Cython, via OpenMP, was configured to use all available CPU threads per process by default.

This resulted in severe thread over-subscription. With 30 parallel processes and each process attempting to use all 48 threads, the system was launching over 1,400 threads concurrently. The CPU quickly became saturated, and the tasks stalled. In some cases, the system became unresponsive, and the jobs had to be canceled repeatedly.

This happens because when the function calls into these libraries from within a Python multiprocessing context, each subprocess will attempt to use the full number of threads available to the machine.

The Solution: Limit Threads per Process

The solution is simple: explicitly limit the number of threads each subprocess is allowed to use. This can be done by setting the environment variable at the top of your script, before importing any thread-hungry libraries like Finesse.

      
import os
os.environ["OMP_NUM_THREADS"] = "1"

    

By setting OMP_NUM_THREADS to "1", we ensure that each multiprocessing worker uses only one thread internally, preventing them from overloading the system and allowing the tasks to run more efficiently.

  558   Tue Apr 22 11:04:31 2025 LiuUpdateInterferometer SimulationsTest Mass Thermal State Decoder Update with Interferometer Operation
Attachment 1: Update.pdf
Update.pdf
  564   Tue Apr 29 10:59:25 2025 LiuUpdateInterferometer SimulationsTest Mass Thermal State Decoder with Updated Comparison Cases
Attachment 1: Update.pdf
Update.pdf
  598   Tue Jun 24 13:47:58 2025 LiuUpdateInterferometer SimulationsAlternative FROSTI A# optimization approach
Alternative FROSTI A# optimization approach
Attachment 1: Update.pdf
Update.pdf
  616   Tue Jul 29 11:27:57 2025 LiuUpdateInterferometer SimulationsMulti-ring FROSTI optimization for A#
Attachment 1: Update.pdf
Update.pdf
Attachment 2: scene-export-temp.html
Attachment 3: scene-export-deformation.html
  622   Tue Aug 5 12:21:04 2025 LiuUpdateInterferometer SimulationsFROSTI A# optimization
A# multi-ring FROSTI optimization
Attachment 1: Update.pdf
Update.pdf
  625   Tue Aug 12 12:16:21 2025 LiuUpdateInterferometer SimulationsMulti-ring FROSTI optimization for A#
Multi-ring FROSTI optimization for A# with static polishing
Attachment 1: Update.pdf
Update.pdf
  628   Tue Aug 12 13:32:43 2025 LiuUpdateInterferometer Simulations 
Differences in Fused Silica parameters.
Attachment 1: Screenshot_2025-08-12_at_1.31.11_PM.png
Screenshot_2025-08-12_at_1.31.11_PM.png
Attachment 2: Screenshot_2025-08-12_at_1.31.17_PM.png
Screenshot_2025-08-12_at_1.31.17_PM.png
  633   Tue Aug 26 12:14:24 2025 LiuUpdateInterferometer SimulationsMulti-ring FROSTI design for A# with ring heater optimization
Multi-ring FROSTI design for A# with ring heater optimization
Attachment 1: Update_(1).pdf
Update_(1).pdf
  639   Tue Sep 2 12:41:33 2025 LiuUpdateInterferometer SimulationsMulti-ring FROSTI design for A# with ring heater optimization
[Tyler, Liu] Ring heater optimization, continued
Attachment 1: Update.pdf
Update.pdf
  640   Tue Sep 2 18:33:38 2025 LiuInfrastructureGeneralNew lab room 1125 layout and measurement

Action items for facilities

 

  • Ceiling lights replacement
  • Fume hood cleaned and refurbished
  • Sink countertop cleaning
  • Floor cleaned and waxed
  •  
Attachment 1: 1125.pdf
1125.pdf
  643   Tue Sep 9 12:13:38 2025 LiuUpdateInterferometer SimulationsMulti-ring FROSTI optimization for A# with grid search
Multi-ring FROSTI optimization based on IFO metrics for A# with grid search
Attachment 1: Update.pdf
Update.pdf
  645   Tue Sep 16 12:18:09 2025 LiuUpdateInterferometer SimulationsGrid search optimization for single-ring FROSTI
Grid search optimization for single-ring FROSTI
Attachment 1: Update.pdf
Update.pdf
  647   Tue Sep 23 12:39:29 2025 LiuUpdateInterferometer SimulationsMulti-ring FROSTI optimization for A#
Attachment 1: Update.pdf
Update.pdf
  649   Tue Sep 30 12:26:15 2025 LiuUpdateInterferometer SimulationsFROSTI optimization for A#
Attachment 1: Update.pdf
Update.pdf
  652   Thu Oct 9 12:18:14 2025 LiuUpdateInterferometer SimulationsMulti-ring FROSTI optimization for A#
Attachment 1: Update.pdf
Update.pdf
  654   Thu Oct 16 10:31:20 2025 LiuUpdateInterferometer SimulationsMulti-ring FROSTI optimization for A#
Two-ring FROSTI grid search with 4D parameter space search and visualization
Attachment 1: interactive_plot_dropdown.html
Attachment 2: Update.pdf
Update.pdf
  655   Thu Oct 23 10:07:51 2025 LiuUpdateInterferometer SimulationsMulti-ring FROSTI optimization for A#
4D parameter space visualization and dimensionality reduction for better optimization
Attachment 1: loss_embedding.html
Attachment 2: Update.pdf
Update.pdf
  658   Thu Oct 30 11:45:44 2025 LiuUpdateInterferometer SimulationsMulti-ring FROSTI optimization for A#
Multi-ring FROSTI optimization for A#: dimensionality reduction with PCA vs. t-SNE
Attachment 1: Update.pdf
Update.pdf
  91   Wed May 3 19:03:47 2023 Julian,Pamella and CaoPhysicsVACModify vacuum asssembly and install RGA
[Pamella, Julian, Cao]
    Today we started re-configuring the vacuum chamber components.
    Particle count
  • 10:45 am : Starting the particle count in the clean room.
  • 11:13 am : Finished the particle count in the clean room.
  • Zone 3 :
    • 0.3 u: 2535
    • 0.5 u: 1413
    • 1.0 u: 789
  • Zone 4 :
    • 0.3 u: 457
    • 0.5 u: 290
    • 1.0 u: 207
      Starting the reconfiguration.
    • 11:21 am: Started removing up-to-air valve
    • 11:30 am: Finished removing up-to-air valve.
    • 11:33 am: Started removing calibrated Ar Leak and the elbow.
    • 11:35 am: Finished removing calibrated Ar Leak and started assembling the up-to-air valve.
    • 11:47 am: Finished assembling up-to-air valve.
    • 11:48 am: Started removing magnetron gauge.
    • 11:55 am: Finished removing magnetron gauge.
    • 11:57 am: Started installing the elbow and calibrated Ar Leak and started removing the RGA probe
    • 12:13 pm: Finished installing the elbow and calibrated Ar Leak.
    • 12:20 pm: Break for lunch.
    • 01:25 pm: Come back from lunch break.
    • 01:30 pm: Started removing RGA line.
    • 01:39 pm: Finished removing RGA line.
    • 01:39 pm: Started removing gate valve [RGA line] and finished removing gate valve.
    • 02:00 pm: Started installing gate valve in the new position.
    • 02:08 pm: Fished installing gate valve [RGA line].
    • 02:09 pm: Checked the screws in the elbow to gate valve. [RGA line].
    • 02:28 pm: Finished checking the screws in the elbow to gate valve [RGA line].
    • 02:29 pm: Started installing RGA line.
    • 02:39 pm: Finished installing RGA line.
    • 02:50 pm: Started installing magnetron gauge.(In this part we assembled gauge with the used gasket)
    • 03:02 pm: Finished installing magnetron gauge.
    • 03:04 pm: Started installing RGA probe [RGA line].
    • 03:13 pm: Finished installing RGA probe [RGA line].
    • 03:15 pm: Connected the cables to the magnetron gauge.
    • 03:20 pm: Started the testing in the vacuum chamber.
    • 04:30 pm: Started installing the RGA 200 and connected the cables (power cable and DB9 cable).
    • 04:52 pm: Finished installing the RGA 200 and connected the cables (power cable and DB9 cable).
    • 04:53 pm: Started testing the RGA connections. Logrus is able to recognize and connect to RGA unit. We are leaving the turbo pump on for a few hours before checking back for pressure readouts.
    • 05:00 pm : Starting the particle count in the clean room.
      1. Zone 3 :
        • 0.3 u: 2244
        • 0.5 u: 997
        • 1.0 u: 207
      2. Zone 4 :
        • 0.3 u: 2993
        • 0.5 u: 1579
        • 1.0 u: 498
    • 05:30 pm : Finished the particle count in the clean room.
    • 05:34 pm: Test pressure readout from the gauges.
      1. Channel 1 : 1.06E-5 mbar
      2. Channel 2 :8.89E-6 mbar
      3. Channel 3 :5.0E-4 mbar
    • 05:59 pm: Test pressure readout from the gauges.
      1. Channel 1: 9.09E-6 mbar
      2. Channel 2: 7.75E-6 mbar
      3. Channel 3: 5.0E-4 mbar
Attachment 1: vaccum_chamber_re-configuration.jpg
vaccum_chamber_re-configuration.jpg
  18   Fri Jan 27 18:44:31 2023 Julian UpdateGeneralVacuum Chanmber Cleaning
I used the IPA wipes to wipe down the inside of the chamber the best I could. I cleaned the main chamber but not any of the connecting joints. When I finished I did a once over with a fresh wipe and found no residue.
  15   Wed Jan 18 22:06:05 2023 JulianUpdateELOGCleanroom Update
I wiped down all the inner walls of the cleanroom using alcohol wipes, as per Cao's instruction.
  22   Mon Feb 6 20:02:32 2023 JulianUpdateGeneralCleanroom Update
I wiped down the main table (including frame, legs, and transparent shelf) and workbench using alcohol wipes. Once I cleaned all of the surfaces, I used the Hepa vacuum to pick up any fallen debris.
  27   Sat Feb 11 00:17:27 2023 JulianUpdateGeneralVacuum Chamber Cleaning
Today I finished wiping down the rest of the vacuum chamber, specifically focusing on the connecting ports and outside surface of the chamber. When I was finished, I test wiped every surface of the chamber and took pictures confirming the current state of cleanliness; Attachment 1 "Wipes for top and bottom of chamber's upper lip." Attachment 2 " Top and bottom of chamber's lower lip." Attachment 3 "Inside and Outside main chamber." Attachment 4 "Inside connecting ports."
Attachment 1: 20230210_181404.jpg
20230210_181404.jpg
Attachment 2: 20230210_181424.jpg
20230210_181424.jpg
Attachment 3: 20230210_181541.jpg
20230210_181541.jpg
Attachment 4: 20230210_181606.jpg
20230210_181606.jpg
  33   Thu Feb 23 21:12:33 2023 JulianUpdateGeneralVacuum Chamber Cleaning
Today I was able to come in and wipe down both sides of the vacuum chamber lid using the regular alcohol wipes and also wipes that were left to dry in the fume hood then saturated with acetone. I managed to get a good amount of the residue off both the inside and outside surfaces of the lid, then did a test wipe of both sides using acetone-soaked wipes; pictures of the wipes are attached below. Once I finished with the lid, I used another acetone wipe to test wipe the inside of the vacuum chamber. The inside is still giving off residue, but very minimally, a photo for this is attached as well.
Attachment 1: ChamberLid_inside.jpg
ChamberLid_inside.jpg
Attachment 2: ChamberLid_outside.jpg
ChamberLid_outside.jpg
Attachment 3: VacuumChamber_inside.jpg
VacuumChamber_inside.jpg
  41   Thu Mar 2 20:53:56 2023 JulianUpdateGeneralCleanroom Update
Today Pamella and Julian began the final cleaning of the cleanroom, starting with the HEPA vacuuming and mopping then wiping down every surface of the laser table. We wiped the main tabletop as well as the legs, but we were unable to completely wipe down the upper frame of the table before we had to leave. For next steps, Julian will come in on Friday and finish cleaning the frame, then both of us will come in on Monday to finish the final cleaning.
  43   Sat Mar 4 00:34:46 2023 JulianUpdateGeneralCleanroom Update
Today I was able to finish cleaning the frame of the laser table, and for good measure I wiped down the tabletop and exterior of the vacuum chamber when I was finished. I was also able to go through and wipe down the bags containing the vacuum parts as well as the tabletop of the workbench.
  55   Thu Mar 23 18:40:08 2023 JulianUpdateGeneralCleanroom Update
Today Pamella and I came in to Hepa vacuum and mop the floor of the cleanroom for general maintenance.
  726   Thu Jul 2 13:27:48 2026 Joshua MarmorUpdateGeneralHBT SURF Update #1
Update on the progress for the HBT measurement.
Attachment 1: group-meeting-july-2.pdf
group-meeting-july-2.pdf
  731   Thu Jul 9 12:27:20 2026 Joshua MarmorUpdateGeneralWeek 2 HBT Surf Project
Slides for group meeting, updates on HBT measurement
Attachment 1: group-meeting-july-9.pdf
group-meeting-july-9.pdf
  735   Wed Jul 15 21:53:32 2026 JoshuaInfrastructureCleanroomCleanroom cleaning

[Joshua, Mary, Ma]

On Wednesday (7/15), a particle count measurement was performed in the clean room in all five zones.

Particle Count Measurements:

  • Zone 1:
    • 0.3 µm: 958
    • 0.5 µm: 333
    • 1.0 µm: 240
  • Zone 2:
    • 0.3 µm: 541
    • 0.5 µm: 458
    • 1.0 µm: 416
  • Zone 3:
    • 0.3 µm: 624
    • 0.5 µm: 166
    • 1.0 µm: 83
  • Zone 4:
    • 0.3 µm: 958
    • 0.5 µm: 458
    • 1.0 µm: 124
  • Zone 5:
    • 0.3 µm: 2499
    • 0.5 µm: 1082
    • 1.0 µm: 499
Attachment 1: 2026-07-20_11-22-54_cleanroom_chart.png
2026-07-20_11-22-54_cleanroom_chart.png
  736   Thu Jul 16 10:29:19 2026 JoshuaUpdateGeneralHBT SURF Update #3

[Joshua, Mary, Ma, Abhi]

On Wednesday (7/15), the particle count measurement was sufficient, so the FROSTI was transferred into the cleanroom. We unmounted it from the plastic base, and secured it to the optical table. We also transferred the neccessary parts for the HBT setup and began assembly. The breadboard was built first (except for the lenses/beamsplitter) and mounted the the optical posts which will hold it. We placed the beamsplitter as close as possible to FROSTI without touching, and secured the feet. It is ready for the lenses/beamsplitter to be cleaned and placed in their mounts. Then we will align the setup for maximum power on the transmissive arm.

Attachment 1: IMG_8060.jpg
IMG_8060.jpg
Attachment 2: IMG_8057.jpg
IMG_8057.jpg
  737   Thu Jul 16 10:52:02 2026 JoshuaUpdateGeneralHBT SURF Update #3 - group meeting slides
Attachment 1: group-meeting-july-16.pdf
group-meeting-july-16.pdf
  739   Tue Jul 21 15:47:55 2026 JoshuaUpdateGeneralHBT SURF Update #4 - Alignment & First Measurement
HBT Alignment & First Measurement

HBT setup was aligned for maximum power on the transmissive arm, then the beamsplitter was tilted to equalize the power in each arm. Then, we set the board at
Total power: 0.156 V
Power on each photodetector: 0.078 V
We left the FROSTI on and will collect data overnight. If we need more power, we can cut the breadboard notch further.

[Joshua, Mary]

  743   Thu Jul 30 14:15:52 2026 JoshuaUpdateGeneralHBT SURF Update #5 - Group Meeting Slides
Attached are my group meeting slides and some calculations from Mary which predict the photon bunching cross correlation signal.
Attachment 1: group-meeting-slides-july-30.pdf
group-meeting-slides-july-30.pdf
Attachment 2: HBT_V2.pdf
HBT_V2.pdf
  746   Thu Aug 6 14:39:47 2026 JoshuaUpdateGeneralHeating Element Power Data

This is a measurement done to determine which heating elements output the most power. FROSTI was supplied 33V, and a photodetector was held to the center of each heating element directly at the aperture.

Element #1 (top), RTD0 - 0.33 V
Element #2 (bottom right), RTD1 - 0.21 V
Element #3 (top left), RTD2 - 0.15 V
Element #4 (bottom), RTD3 - 0.33 V
Element #5 (bottom left), RTD4 - 0.31 V
Element #6 (right), RTD5 - 0.25 V
Element #7 (top right), RTD6 - 0.00 V (shorted)
Element #8 (left), RTD7 - 0.31

  90   Tue May 2 17:03:14 2023 Jon, CaoPhysicsVACFirst pump-down test of vacuum chamber

[Jon, Cao]

1. Re-routing of cables

We re-routed the connections between the turbo pump and its fan to the controller. Instead of going through the side of the server rack, they are now routed along the the cable tray and came down from the top of the server rack.

2. Planning for vacuum assembly re-configuration

While preparing for our first pump-down, we notices that RGA pump line gate valve, at its fully closed position, is higher than the height of the chamber lid. The full range gauge attached to the RGA line, while not that high, can also cause obstruction during removal/ installation of the vacuum lid. The calibrated leak, eventhough is now running within the perimeter of the optical table, it stills introduce weak points that are susceptible to damage if personnel installing chamber lid may lean onto it. Thus we made a few suggested modification to the vacuum chamber assembly:
  • Move the entire RGA arm to the mirrored CF port, where the Up-to-Air valve is at
  • Move the Up-to-Air valve to the calibrated leak port
  • Move the calibrated Ar leak the main chamber full-range gauge port
  • Move the full-range gauge to the RGA line port

3. First test pump-down

  1. With all valves closed, we started scroll pump, pump line quickly got down to 6.08 mbar from atmospheric 1000 mbar (measured by Pirani gauge, channel 3 on controller )
  2. We open Lesker angled valve and let the RGA arm pumped down, Pirani gauge read 6.3 mbar while the full-range guage on RGA line reads 4.9 mbar ( channel 1 on controller )
  3. We open the pump line gate to expose the pump to the main volume, all gaugues readout immediate rise back up 1000 mbar. After 3 minutes, we started to see channel 3 slowly dropped down. A minute later channel 1 and 2 (main body) also dropped down. The slow pressure dropping speed and 6.3 mbar measured earlier got us suspected that there is some large leaks
  4. We proceed to tighten all the ports as the vacuum is pumped down. In particular, we found that large feedthrough port still required a lot of tightening up
  5. As we tighten up all the ports, after 40 minutes, the gauges are now
    • Channel 1 : RGA line full-range gauge: 2.55E-1 mbar
    • Channel 2 : Main chamber full-range gauge: 2.60E-1 mbar
    • Channel 3 : Pump line Pirani gauge: 2.94E-1 mbar
    Compare this to the scroll pump manual , Table 1, page 3, the ultimate pressure of the scroll pump is 2.5E-1 Torr (3.3E-1 mbar), we thus managed to achieve scroll pump ultimate pressure
  6. Turn on turbo pump : Change turbo pump controller from REMOTE to FRONT PANEL mode by pressing both "COUNTERS" and "MEASURE" buttons at the same time, select "MODE=FRONT"
  7. Shorting interlock pin: since we do not have an interlock signal for the controller, use the provided DB-9 connector that has pin 3 and 8 shorted and connect this to the P1 IN connection at the rear of the controller (see attachment 1 )
  8. Press "START" on the controller to start the turbo pump
  9. The pressure readout from the gauges quickly dropped down. After 3 minutes, the Pirani range is maxed out at 0.5E-3 mbar. After 20 minutes, we recorded the following values:
    • Channel 1 : RGA line full-range gauge: 1.50E-5 mbar
    • Channel 2 : Main chamber full-range gauge: 1.89E-5 mbar
    • Channel 3 : Pump line Pirani gauge: 5.0E-4 mbar
    This is Medium vacuum , we want to further reduce this by 2 orders of magnitude. However, we can run RGA test + helium leak test at this pressure
  10. Turn off turbo pump, wait for 10 minutes, turn off scroll pump, open Up-to-Air valve, all pressure gauges indicated pressure returned back to atmospheric pressure

3. To-do actions

  • Run RGA test to get information about contamination status of vacuum
  • Implement suggested changes in section 2
  • Check and modify suspected poor connection: Pirani gauge on pump line. A gap can be seen between connection. There's no good way to tighten it with the screw. Maybe use threaded pin + hex bolt?
  • Controller communications
Attachment 1: PXL_20230502_203343616.jpg
PXL_20230502_203343616.jpg
Attachment 2: PXL_20230502_210234897.MP.jpg
PXL_20230502_210234897.MP.jpg
  138   Thu Jun 29 18:27:26 2023 Jon, CaoInfrastructureVACVacuum bake attempt 3: success!
[Jon, Cao]

Summary : We resolved problems with heaters tripping power and were able to proceed with chamber baking

1. Circuit connection adjustment

After yesterday elog 137, today we resolved most of these issues. After Jon contacted Facilities, the LP3B 6 circuit was reset and the cleanroom filter & light panels resumed to work as normal.

Regarding the connection of the heaters. we made the following adjustments:

  • High-temperature controller powering lid + upper volume heater: connect to LP3B 8 circuit (clean room sides, 2 outlets)
  • High-temperature controller powering bottom + lower volume heater : connect to LP3B 4 circuit (workstation side, 2 outlets)

2. Replacement of vacuum nipple insulation

We had also received new insulation pieces from Worbo today to replace the existing insulation with the new ones (see images). These cover the 2 4" tubes (for 6" flanges ) and the 4 1.5" tubes (for 2.75" flanges). The new insulations fit perfectly on these tubes. I also placed all insulation taken off from the last elog back onto the chamber ( these are insulations for the pumps and RGA lines).

3. Baking

We started ramping up chamber temperature at 1:41 pm over the course of two hours:
  • Starting set point: 40 deg C
  • Step increase: 10 deg C up to 80 deg C, 5 deg C from 80 deg to 120 deg C
  • At each step, the temperature readouts show approx. 2.1 deg C overshooting, wait to settle back to approx 1.5 deg C overshoot before increase the set point again
We noticed some smoke emanating from flexible bypass line insulation but none from other locations that were previously smoking . We think this is because the high winding density around the bypass line for such a small volume. Adjustment for next bake: Change the location of PID controller RTD to the bypass line . For now, we remove the insulation around bypass to prevent insulation overheating and encourage convection cooling (see image)

The temperature of the chamber reached as stable 120 deg C without any power issues at 3:45 pm. I waited another 15 minutes to verify its stability and the official baking duration started at 4:00 pm Jun 29 2023. Since we are baking at 120 deg C instead of the standard 150 deg C for Aluminium, the duration for the bake will be over three days until Monday morning, upon which we will slowly ramp down the the temperature.

Attachment 1: NewInsulation.png
NewInsulation.png
Attachment 2: BypassLineInsulation.jpg
BypassLineInsulation.jpg
ELOG V3.1.3-7933898