ID |
Date |
Author |
Type |
Category |
Subject |
436
|
Mon Sep 9 12:36:45 2024 |
Michael | Update | Interferometer Simulations | Update on Analysis of Mode Mismatch Minimization in A# |
I have taken a closer look at the solution curve in the mirror parameter space which I have searched, focusing on the "resilience" of specific points, with the plan to analyze how certain conditions of the interferometer change as we move along this solution curve. |
Attachment 1: SRC_Mode_Mismatch_Update_9_9_24.pdf
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482
|
Mon Dec 2 00:11:23 2024 |
Michael | Update | Interferometer Simulations | Status Update on Toroidal Mirrors Project Work |
As it has been significant time from my last update on this project, I compiled a few notes about what I have been working on, current issues, and my future plans. The past few weeks have been focused on me attempting to obtain a reliable symbolic expression for mismatch. This is important going forward as it allows us to determine optimal points in the parameter space and the surrounding behavior efficiently without significant computational cost. However this been quite difficult since I've encountered some fundamental discrepancies in the way values like the ABCD matrix and q-parameters are calculated/returned in Finesse. Since I have yet to resolve this, I'm focusing on next steps in developing tools for statistical simulations.
Update Slides |
523
|
Tue Feb 25 01:37:00 2025 |
Michael | Update | Interferometer Simulations | Updates and Current Next Steps for Toroidal Mirrors Project |
Since the previous discussion of this project, I've worked on building finesse models to verify mathematical results which model the astigmatism in a two mirror system which we attempt to minimize. This left us with a single condition for an output non-astigmatic beam. However, as can be seen in finesse simulations, there does exist other configurations which have a negligibly small astigmatism, which we may want to consider. Below I've attached the link to my overleaf project which has some updated information which I plan on discussing.
https://www.overleaf.com/project/67968921426e61d5b2fd8c96 |
548
|
Tue Apr 8 00:17:01 2025 |
Michael | Update | Interferometer Simulations | Squeezing Performance Graphs for Case With and Without Toroidal Mirrors in LIGO |
I've created some graphs for the frequency dependent observed squeezing level in LIGO for both the nominal case and the case where we include toroidal mirrors, giving some interesting results. https://docs.google.com/presentation/d/1RBr47hNaxFTdGrwys5ZCUEUOgVOVHmZ2B_5EQwY62IY/edit?usp=sharing |
556
|
Mon Apr 21 16:56:42 2025 |
Michael | Update | Interferometer Simulations | Fixed Observed Squeezing Curve for Toroidal Mirror Case |
We've resolved the issue with the observed squeezing curve for the toroidal mirror case showing worse performance at lower frequencies and better performance at higher frequencies compared to the nominal case. This issue was caused by the beam parameter at the squeezer being fixed before changing the radii of curvature of the mirrors. This has been changed to be fixed after changing the mirrors, and we see an improvement in the toroidal mirror case. |
Attachment 1: updated_observed_squeezing_plot.png
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571
|
Tue May 6 13:07:34 2025 |
Michael | Update | Interferometer Simulations | Initial Convergence Plots for Toroidal Mirrors Project |
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Attachment 1: Convergence_Plots_5_6_25.pdf
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Attachment 2: Convergence_Plots_5_6_25-1.pdf
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Attachment 3: aperture_num_points_convergence.png
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582
|
Mon May 26 23:24:33 2025 |
Michael | Update | Interferometer Simulations | Initial Monte Carlo Simulations for Toroidal Mirrors Project |
I've run an initial Monte Carlo simulation for statistical comparison of toroidal mirrors for the dual FROSTI TCS case. Below is the link to the slides.
slideshow |
634
|
Tue Aug 26 12:18:36 2025 |
Michael | Update | Interferometer Simulations | Squeezing Plots for SRC Parameter Space |
I've run a few plots of observed squeezing in the LIGO interferometer to fully ensure that the point we have selected is the optimal point for squeezing. Contrary to what I expected, there seems to be much more degenerate "optimal" configurations. While the toroidal case may be near optimal, it seems that the solution we found for a non astigmatic beam is not the only one. I will further explore this space to find more optimal/tolerant positions, which I see evidence of.
Additionally, as observed squeezing is computational expensive to compute, I found that the difference in round-trip gouy phase accumulation between the x and y planes is a good approximation for an optimal squeezing state, which I believe makes physical sense. This may be helpful to quickly compute other optimal conditions. |
Attachment 1: Screenshot_2025-08-26_at_12-16-01_LIGO_Project_Log_-_Google_Docs.png
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Attachment 2: Screenshot_2025-08-26_at_12-16-32_LIGO_Project_Log_-_Google_Docs.png
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Attachment 3: Screenshot_2025-08-26_at_12-17-26_LIGO_Project_Log_-_Google_Docs.png
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621
|
Tue Aug 5 11:25:17 2025 |
Mary | Update | | point absorber and coated aperture in A# |
Simulating how point absorber defects on Advanced LIGO mirrors affect cavity performance by modeling a 4km LIGO-like arm cavity with a point absorber fixed at 5cm off-center on the ITM. In this simulation, displaced the laser beam across a 21×21 grid while calculating the deformation, then measuring the resulting power loss in the cavity (~283W circulating power). |
Attachment 1: point_absorber_A#.pdf
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630
|
Tue Aug 12 13:49:24 2025 |
Mary | Update | | point absorber and coated aperture in A# |
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Attachment 1: Aug12.pdf
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606
|
Tue Jul 8 11:46:55 2025 |
Maple Matzner | Update | TCS | Update on SURF progress for Jul 8 |
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Attachment 1: Maple_TCS_update_jul_8.pdf
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617
|
Tue Jul 29 11:45:19 2025 |
Maple | Update | TCS | Meeting update |
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Attachment 1: Maple_TCS_update_jul_29.pdf
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541
|
Sun Mar 23 15:39:06 2025 |
Luke Johnson | Update | Scripts/Programs | Ringheater Location optimization |
Attached are some plots that show a new parameter sweep with a finer mesh then before. I have also been able to get a heatmap of power of HOMs in a very simple finesse model. |
Attachment 1: _4-4.png
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Attachment 2: _40.png
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Attachment 3: 02.png
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Attachment 4: HOM_power.svg
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543
|
Mon Mar 31 11:26:45 2025 |
Luke Johnson | Update | Scripts/Programs | Heatmaps of power delivery performance |
These plots show the required temperature to release 100W of power and the efficiency of a particular configuration with half-width w and distance away from the barrel z. I want to add to these heat maps a limit line that has restricts the proximity of the reflectors from the barrel. |
Attachment 1: temp_required.png
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Attachment 2: efficiency.png
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405
|
Mon Jul 15 13:30:49 2024 |
Luke | Update | VAC | Problem with 2.75" to 1.33" zero length reducer |
Last Friday while checking the depth of the ZLR I got one of the screws stuck. Today I tried a couple things to get it out. First I tried a few different pliers to be able to grip lower on the screw this didn't work. So I switched to the other method of drilling a small hole to see if maybe the threads would pull away from the walls of the hole a bit. This kind of worked as seen in the picture below I was able to remove most of the screw but there is a bit still stuck which I was not able to remove and I didn't want to use a larger bit for fear of damaging the tapped hole. |
Attachment 1: IMG_1882.jpg
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423
|
Mon Aug 12 16:35:30 2024 |
Luke | Update | | Ringheater modeling Update |
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Attachment 1: HR_surface_deformation.png
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Attachment 2: Irradiation_pattern_input.png
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Attachment 3: HR_surface_deformation_other.png
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435
|
Fri Sep 6 14:34:52 2024 |
Luke | Update | VAC | Heating tape work |
On the 5th I had tried to start baking the vacuum chamber however certain parts of the chamber were getting too hot and causing the controllers to shut off. So I turned them off so that the next day I could rearrange the temperature probes. I then on the 6th set them up so that instead of overshooting the temperature they would be a little low in places.
After being left over night the cooler parts of the vacuum chamber got much closer to the desired temperature of 120C.
Here is a table of the temperatures of the sections of the chamber. Note: After these measurements were taken the PID controllers were set to 125C.
Location |
Temperature (C) |
Lid (PID controller 1 emergency shutoff) |
108 |
Barrel lower (PID controller 1) |
120 |
Barrel upper (PID controller 2 emergency shutoff) |
118 |
RGA volume (PID controller 2) |
120 |
Here is a table of temperature of the flanges that have electronics.
Electronics |
Temperature (C) |
Pressure gauge (Main volume) |
79 |
Main turbo pump |
64 |
RGA |
51 |
Pressure gauge (RGA volume) |
55 |
Cal leak |
47 |
Mini turbo pump |
50 |
Pirani gauge |
45 |
Other temperatures of note:
The optical table was about 38C
The cleanroom was around 33C (~91F) |
452
|
Wed Oct 2 12:05:42 2024 |
Luke | Update | | Ringheater modeling Update |
Power point slides |
Draft
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Wed Oct 23 12:33:54 2024 |
Luke | Update | | Zernike calculation update |
PowerPoint slides new
PowerPoint slides older |
471
|
Wed Nov 13 14:06:00 2024 |
Luke | Update | General | |
slides |
472
|
Thu Nov 14 10:46:20 2024 |
Luke | Summary | Cleanroom | Cleanroom cleaning |
[Luke, Luis, Michael]
cleaning cleanroom and particle count
- 8:30 am: started particle count
- zone 3:
- 0.3 u: 1195
- 0.5 u: 177
- 1.0 u: 132
- zone 4:
- 0.3 u: 619
- 0.5 u: 0
- 1.0 u: 0
- 9:00 am: began surface check and wipedown, including softwalls
- 9:35 am: started vacuuming the floor
- 9:43 am: finished vacuuming the floor
- 9:45 am: started mopping the floor
- 9:55 am: finished mopping the floor
- 9:56 am: started cleaning the buckets
- 10:00 am: started mopping with IPA wipes
- 10:05 am: finished mopping with IPA wipes
- 10:20m: started particle count
- zone 3:
- 0.3 u: 2213
- 0.5 u: 398
- 1.0 u: 0
- zone 4:
- 0.3 u: 1150
- 0.5 u: 177
- 1.0 u: 44
|
Attachment 1: partical_count_final.png
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474
|
Tue Nov 19 17:10:34 2024 |
Luke | Update | VAC | Leak check |
Chamber temperature: 23C
Chamber Initial Pressure: ~1.8e-8 main, ~3.5e-8 rga
Did another leak test after monday's work to check how the seal was holding up initial leak was 5.5e-9. I then tried to tighten the bolts a bit more the leak rose to 1.9e-8 about a factor of 4 change.
I checked another flange to confirm that I was preforming the test properly. I measured the elbow to pressure sensor to be 2.2e-11 aproximatly what it was earlier in the month (1.9e-11).
I ran another isolation test. It is still exponetial. Graph attached.
Thoughts:
I belive at this point that it is a knife edge issue when replacing the gasket I checked both flanges and the new gasket. The tp knife edge seemed perfectly fine, the gasket had very minor scratches, and the reducing cross had very small imperfections on its edge.
We may want to try and use the liquid sealant or get annealed gaskets for 4.5" |
Attachment 1: image.png
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Attachment 2: IMG_5116.jpeg
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Attachment 3: IMG_5117.jpeg
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478
|
Wed Nov 27 12:27:45 2024 |
Luke | Summary | VAC | Summary of vacuum work |
[Luke, Luis]
Update of current state of vacuum chamber
Current temp: 24°C
Current pressure: Main 1.77e-8, RGA 5.3e-9 [torr] (Gate valve open)
Summary of recent work-->
To try and reduce the leak in the turbo pump by reducing cross-connection, we replaced the copper gasket. This made no improvement to the leaks.
Initially: 1.9e-9 --->
Left side: 1.33e-9, Right side: 3.37e-9 (Gate valve open)
This is still a significant leak. We have tried to tighten the bolts further, but they are as tight as reasonably possible.
Things of note: While examining the knife edges, we found some very slight imperfections on the reducing cross's flange as seen in 474. This could be the source of our leak. We have replaced this gasket 1-2 times already and consistently have a slight leak. This imperfection is on the right side of the flange, which would be consistent with the measurements above.
Unless we want to use the liquid sealant or replace the gasket with an annealed gasket, we could try baking the system again, as this allowed us to reach UHV in the main volume before. It also allowed us to pass the RGA scan, which we are currently failing. (see attached) |
Attachment 1: 2024-11-27_PostBake1_ArO.png
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480
|
Wed Nov 27 16:23:58 2024 |
Luke | Update | VAC | Started bake |
[Luke, Luis]
The vacuum chamber is currently baking.
We stepped up to 125°C by increments of 30°C starting at 60°C. Everything went fine. After about 20 minutes of the PID controllers being set to 125°C, the flange closest to the RGA was 38°C, so we left it connected.
Current state as of 4:15:
The gate valve is open, and the filament of the RGA is on.
The temperatures are as follows:
PID right barrel upper: 105°C, RGA volume: 125°C
PID left barrel lower: 125°C, Lid: 82°C
The lower temperatures should climb as the whole system heats up.
I will come in Saturday afternoon to turn them off so that we can look at the pressures on Monday. |
483
|
Mon Dec 2 13:35:45 2024 |
Luke | Update | General | Clean and bake of Viton O-rings |
[Luke, Luis]
We couldn't access the bake log on the wiki. (see attached) So we looked in the documentation provided on the DCC to find at what temperature to bake the Viton O-rings. We found that we should bake Viton at 180°C for 24 hours.
So we sonic-washed the O-rings, dried them, and then put them in the oven set to the following:
100°C in 15 minutes
100°C for 30 minutes
180°C in 30 minutes
180°C for 24 hours
30°C in 2 hours
Other things of note:
We refilled the water container as it was running out.
The nitrogen used to dry the clean and baked objects is now critically low.
The helium used in leak testing is also quite low (~400 psi).
Regarding the vacuum chamber:
I reattached the pressure gauges to the chamber and gave them about an hour to stabilize. They read out main 8.7e-9, RGA 2.6e-9. Please note these pressures should lower more as we only stopped baking on Saturday afternoon. |
Attachment 1: image_(2).png
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497
|
Wed Jan 8 17:35:57 2025 |
Luke | Summary | Cleanroom | Cleanroom cleaning |
[Luke, Tyler, Cynthia, Shane, Michael]
Summary of Cleaning Activities:
We began cleaning Room 1119 at 2:00 PM.
At 2:30 PM, we moved to Room 1129 and continued cleaning.
Cleaning tasks included wiping down dust-collecting surfaces and vacuuming the floors.
Once the labs were clean, we proceeded to the cleanroom.
- Wiping down surfaces and soft walls
- Vacuuming, mopping the floor, and finishing with IPA wipes
Particle Count Measurements:
- Pre-cleaning (2:30 PM):
- Zone 3:
- 0.3 µm: 973
- 0.5 µm: 354
- 1.0 µm: 132
- Zone 4:
- 0.3 µm: 486
- 0.5 µm: 177
- 1.0 µm: 0
- Post-cleaning (4:10 PM):
- Zone 3:
- 0.3 µm: 619
- 0.5 µm: 132
- 1.0 µm: 0
- Zone 4:
- 0.3 µm: 397
- 0.5 µm: 0
- 1.0 µm: 0
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Attachment 1: partical_count_250108.png
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500
|
Tue Jan 21 10:12:02 2025 |
Luke | Summary | General | Frosti toy model |
[Luke, Liu]
Over the winter break I have been working on this desmos toy model of the Frosti. There are still a few rough spots but I belive that it is a good visual representation of a 2D slice of the frosti. |
502
|
Sat Jan 25 18:19:39 2025 |
Luke | Update | General | Ringheater modeling Update |
Here is a quick update on some of the things I have been working on regarding my project. |
507
|
Sat Feb 1 17:25:52 2025 |
Luke | Summary | General | Cleanroom cleaning |
[Luke, Cece, Luis]
Particle Count Measurements:
- Pre-cleaning (12:15 PM):
- Zone 3:
- 0.3 µm: 1325
- 0.5 µm: 265
- 1.0 µm: 0
- Zone 4:
- 0.3 µm: 618
- 0.5 µm: 132
- 1.0 µm: 44
- Started Cleaning (3:20 pm)
- Finished Cleaning (4:20 pm)
- Post-cleaning (4:35 PM):
- Zone 3:
- 0.3 µm: 1106
- 0.5 µm: 221
- 1.0 µm: 0
- Zone 4:
- 0.3 µm: 530
- 0.5 µm: 44
- 1.0 µm: 0
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Attachment 1: 20250131_particalcount.png
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509
|
Fri Feb 7 12:25:56 2025 |
Luke | Summary | VAC | Started bake |
[Luke, Luis]
The vacuum chamber is currently baking.
We stepped up to 120°C by increments of 30°C starting at 60°C. We took about an hour break at 90°C to let the temperatures equilibrate.
Current state as of 12:20:
The gate valve is open, the calibrated Argon leak is open, and the filament of the RGA is on.
The temperatures are as follows:
PID right barrel upper: 113°C, RGA volume: 120°C
PID left barrel lower: 121°C, Lid: 114°C
The lower temperatures should climb as the whole system heats up.
|
513
|
Sun Feb 16 16:45:18 2025 |
Luke | Update | General | Ringheater position optimization |
Over the last couple weeks I have been working on finding the optimal position of the ringheater's thermal profile.
Today I would like to give an update of where I am at and my next steps.
Using the python COMSOL interface I have been able to run and save deformation data sweeping through a great deal of potential combinations of widths and positions.
I then calculated their zernike coefficients and using a very simple "quality" function (02 - (40)*10 - (4-4)*10), where 02 stands for the zernike mode of quadratic deformation, I was able to generate a heat map of comparing the "quality" verses the width and position used.
Seen below are four plots. The first is simply the 02 coefficient of the decomposition followed by the negative of 40 and 4-4 then the "quality."
This 'quality' function was an arbitrary choice on my part. I believe that my next step would either be defining a more useful function or using finesse to model the actual effects of this surface deformation. |
Attachment 1: 02.png
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Attachment 2: _40.png
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Attachment 3: _4-4.png
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Attachment 4: 02_40_4-4.png
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517
|
Tue Feb 18 11:19:13 2025 |
Luke | Configuration | VAC | Repositioning of the lid's temperature probe |
Before the recent bake I slightly repositioned the temperature probe on the lid from beside the heater tape to under the heater tape. This was done to better know and control the temperatures of the chamber while baking. It has appeared to work with the temperatures being held very close to the 120C target. |
520
|
Sun Feb 23 12:11:43 2025 |
Luke | Summary | Cleanroom | Cleanroom cleaning |
[Luke, Mary, Luis]
Particle Count Measurements:
- Pre-cleaning (8:40 am):
- Zone 3:
- 0.3 µm: 441
- 0.5 µm: 44
- 1.0 µm: 0
- Zone 4:
- 0.3 µm: 353
- 0.5 µm: 176
- 1.0 µm: 44
- Started Cleaning (3:16 pm)
- Finished Cleaning (4:10 pm)
- Post-cleaning (4:15 pm):
- Zone 3:
- 0.3 µm: 574
- 0.5 µm: 265
- 1.0 µm: 132
- Zone 4:
- 0.3 µm: 177
- 0.5 µm: 44
- 1.0 µm: 0
|
Attachment 1: partical_count_2-21-25.png
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521
|
Sun Feb 23 16:00:07 2025 |
Luke | Update | Scripts/Programs | Ringheater modeling Update |
These are some plots:
The first shows the convergence of the 02 mode reducing the size of the mesh. The second shows the the numerical error of the zernike.
The first is found by sweeping a parameter that changes the size of the mesh. The HR surface was set to half a cm for all values.
The second by taking the inner product of a zernike mode with its self and calculating its deviation from pi for varying fineness of the mesh. |
Attachment 1: mesh_convergence.png
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Attachment 2: numerical_error_in_innerproduct_of_zernike_basis_elemets.png
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550
|
Tue Apr 8 12:15:59 2025 |
Luke | Update | Scripts/Programs | Updated optimization plot |
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Attachment 1: HOM_scattering_w__nominal_and_min.png
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557
|
Tue Apr 22 08:00:39 2025 |
Luke | Update | Scripts/Programs | Thermal optimization modeling 40kg |
I have redone the width and location optimization with a 40kg test mass. This was to see where the nominal ring heater would fall in this optimization map see attached.
There are two concerns I have with this modeling:
- I am using normalized power only imparting 1W, which may effect the single pass scattering used for optimization.
- I am only looking at the surface deformation and I believe that looking at OPD may also be something that is important to consider.
Note z_RH is measured from the HR surface and w_RH is the half width of the target plane |
Attachment 1: 40kg_into_HOM.png
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561
|
Fri Apr 25 09:09:03 2025 |
Luke | Update | Scripts/Programs | Update to optimization plots |
I have calculated the curvature of the surface plots and created a heat map out of the data. I have also created a contour plot of them together. It is very rough and the artifacts at small w make it hard to read. I am planning on excluding that data and replot them. In the meantime I have created a temporary function that balance the two values. (log_10(curvature/HOMscattering))
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Attachment 1: HOM_scattering_100kg_modified.png
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Attachment 2: curvature_100kg.png
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Attachment 3: initial_contour_plot_with_hom_and_curvature.png
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Attachment 4: temp_quality_(log10_ratio).png
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562
|
Fri Apr 25 19:18:10 2025 |
Luke | Update | Scripts/Programs | New optimization plots |
I have created two more plots. One on the transmitted power for a specific configuration. This was done by taking the product of the efficiency and the power released by surface area of the source plane for a configuration assuming it is at 300C. The second is a plot of how close the reflector is to the test mass I have included a contour line at 2mm the nominal proximity constraint. Both of these plots are generated for a 2cm wide target plane.
Somethings of note: Because the proximity requires no modeling and can be determined purely mathematically it is easy to re-generate this plot of other target widths. If you increase the target width the proximity contour moves upward and downwards if reduced. |
Attachment 1: effective_power.png
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Attachment 2: proximity.png
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569
|
Sun May 4 18:17:45 2025 |
Luke | Update | Scripts/Programs | Ringheater modeling Update |
Slides
I have changed some properties of the thermal model and am re-running the thermal sweeping
I have also been messing around with making a logo |
574
|
Fri May 9 20:06:27 2025 |
Luke | Summary | Cleanroom | Cleanroom cleaning |
[Luke, Mohak, Luis]
We were also able to remove the residue that has built up on the soft walls by donning a skinny bunny suit and with two wipes rubbing both sides of the soft walls at the same time. The wipes would get gummy very quickly and need to be replaced frequently.
Particle Count Measurements:
- Pre-cleaning (1:20 pm):
- Zone 3:
- 0.3 µm: 3577
- 0.5 µm: 1369
- 1.0 µm: 485
- Zone 4:
- 0.3 µm: 1062
- 0.5 µm: 442
- 1.0 µm: 177
- Started Cleaning (3:00 pm)
- Finished Cleaning (4:00 pm)
- Post-cleaning (4:22 pm):
- Zone 3:
- 0.3 µm: 3577
- 0.5 µm: 618
- 1.0 µm: 132
- Zone 4:
- 0.3 µm: 2031
- 0.5 µm: 397
- 1.0 µm: 132
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Attachment 1: 20250509_particalcount.png
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575
|
Sun May 11 19:36:42 2025 |
Luke | Update | Scripts/Programs | New optimization plots |
Slides
I have re-run the optimization plots with the changes mentioned last week.
I have added the heat maps of the HOM scattering from HR deformation and the HOM scattering due to the OPD difference as well as the curvature actuation of the surface. |
584
|
Mon Jun 2 09:45:06 2025 |
Luke | Update | Scripts/Programs | Ringheater modeling Update |
Slides
I have added some slides to my meeting updates. The updates include: my choice in position and width, some figures I have added to my write up, and what I think my immediate steps are to wrap up.
I have also made a new FROSTI model that conducts its raytracing in real time. Something that was severely lacking in the previous model. |
599
|
Wed Jun 25 15:44:47 2025 |
Luke | Update | Cleanroom | Cleanroom cleaning |
[Luke, Luis, Tyler, Ma, Christina, Maple]
We started by cleaning outside of the cleanroom wiping down the cable channel and working our way down. We replaced the air filter in the HEPA filter with what seemed to be the last one in storage. We then vacuumed outside, before wiping down the inside of the cleanroom. We then vacuumed, mopped, and wiped down the floor inside the cleanroom.
We are ready for venting the vacuum chamber which is planned to take place 6/26/25 at 10am.
Particle Count Measurements:
- Pre-cleaning (12:00 pm):
- Zone 3:
- 0.3 µm: 2517
- 0.5 µm: 662
- 1.0 µm: 176
- Zone 4:
- 0.3 µm: 177
- 0.5 µm: 44
- 1.0 µm: 0
- Post-cleaning (1:45 pm):
- Zone 3:
- 0.3 µm: 619
- 0.5 µm: 88
- 1.0 µm: 0
- Zone 4:
- 0.3 µm: 177
- 0.5 µm: 88
- 1.0 µm: 0
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Attachment 1: parttical_count_6-25-25.png
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609
|
Mon Jul 14 20:45:20 2025 |
Luke | Summary | Cleanroom | HEPA filter performance metrics |
[Luke, Luis]
We’ve been looking into methods for evaluating the performance of the HEPA filters in the clean room. Measuring flow rate appears to be a promising approach, since the filter manual specifies a recommended minimum of 70 ft/min.
At the moment, we don’t have a flow rate measurement device on hand. We're currently looking into two options:
- A standard vane-style anemometer, which is more affordable but may lack sensitivity near the minimum required flow rate.
- A hot-wire anemometer, which offers better resolution and accuracy at lower speeds, though it's more expensive.
In the next few days, either Luis or I will contact Terra Universal to see if they have any measurement solutions that would integrate well with our clean room setup, or if they can recommend best practices for verifying HEPA performance. |
371
|
Fri May 31 19:37:47 2024 |
Luke | Update | | Vacuum chamber Disassembly |
[Luke, Aiden, Jon, Michel, Tyler]
Work done:
On Tuesday (5/28) we removed the RGA line with minimal difficulty. On Wednesday (5/29) we removed the turbo pump, which had a few bolts that we needed to cut. We borrowed a dremel with ceramic blades from the machine shop to help remove some of the bolts. On Thursday we moved the vacuum chamber onto the floor to check and resecure the heating band on the bottom of the vacuum chamber. We then relocated the posts the vacuum chamber rests on closer to the end of the table and reinstalled the chamber. The post’s height was also reduced from 2in to 1in.
Current state of vacuum chamber:
The vacuum chamber is currently reinstalled in its new position. Some of the parts on the table will be used in the assembly of the turbo pump and RGA lines with the others being able to be moved to storage. |
Attachment 1: IMG_1681.jpg
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Attachment 2: IMG_1680.jpg
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Attachment 3: IMG_1680.jpg
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Attachment 4: IMG_1681.jpg
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Wed Jun 19 18:45:14 2024 |
Luke | Update | | Vacuum chamber reassembly |
[Luke, Aiden, Mohak , Tyler]
On Tuesday we had the silver screws for the spherical cube shortened by a quarter of an inch so that they would fit into the gate valve. We then attached the spherical cube to the vacuum chamber.
On Wednesday we finished assembling the RGA line and the main turbo pump. |
Attachment 1: image_2024-06-19_182556383.png
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Attachment 2: image_2024-06-19_182631737.png
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Attachment 3: IMG_1710.jpg
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384
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Tue Jun 25 17:19:42 2024 |
Luke | Update | VAC | Vacuum chamber leak checking |
Currently our main leak is in the RGA line. We found this by closing the gate valve from the main volume to see if which side was leaking more.
After identifying this we are pumping down the main volume to see how low it can go the third attachment was taken at 4:16 6/25/24. Pumping started around 3:15.
We have not been able to find exactly which flange is leaking, but our guess is on the small blanks and where the cube attaches to the gate valve as seen in the second attachment.
We will try a few more things and if the leak is not found/fixed we are planning on changing the configuration of the RGA line to remove the spherical cube, which we believe to be the problem. See fourth attachment for rough sketch of initial idea.
We have all of the parts required and they are clean and double bagged in 1129. I have not yet made all the measurements to confirm that this design is feasible. |
Attachment 1: image_2024-06-25_170036021.png
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Attachment 2: image_2024-06-25_170057738.png
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Attachment 3: image_2024-06-25_170120030.png
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Attachment 4: image_2024-06-25_171238788.png
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Wed Jun 26 16:39:34 2024 |
Luke | Update | VAC | Vacuum chamber leak checking |
On Tuesday I had isolated the main volume and let it pump down over-night. Today, Wednesday, I checked it and it had only gone down by a small amount compared to when I left it on Tuesday.
I then proceeded to tighten down the bolts attaching the tubo-pump to the zero-length reducer while it was under vacuum. This caused the pressure to drop down a few orders of magnitude. |
Attachment 1: image_2024-06-26_162539705.png
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Attachment 2: image_2024-06-26_162601616.png
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Fri Jun 28 18:15:16 2024 |
Luke | Update | VAC | Vacuum chamber |
We will be configuring the RGA line to remove the spherical cube from the system. Currently our plan for the new design is to connect a 4.5" to 2.75" Reducing Cross to the gate valve on the vacuum system. It will be orientated vertically with the turbo pump on top coming off the end will be a 90 deg elbow. On the bottom there will be a 4.5" to 2.75" Zero length reducer attached to that will be a Tee on one side the pressure sensor and the other the RGA. Connected to the elbow will be the calibrated leak.
The only parts not readily available are the ZLR and the 2.75" gaskets
Part name |
Count needed |
Status/comment |
2.75" Tee |
1 |
In use in current RGA line |
4.5" to 2.75" Reducing Cross |
1 |
Needs to be clean and baked |
4.5" to 2.75" Zero length reducer |
1 |
To be purchased |
2.75" 90 deg elbow |
1 |
Clean needs to be removed from another part |
5/16 - 24 X 2.00" Bolts and nuts |
16 |
8 in clean room and plenty in storage they will need to be clean and baked. Plenty of nuts in clean room.
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1/4 - 28 X 1.25" Bolts and nutplates |
24 |
12 in use in RGA line and 12 in storage that will need to be clean and baked. Sufficient nutplates in clean room |
1/4 - 28 X 7/8" Bolts |
12 |
Plenty of bolts in clean room |
2.75" Copper Gasket |
6 |
5 gaskets in clean room and none in storage. So some will need to be purchased |
4.5" Copper Gasket |
2 |
About 10 in clean room |
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Wed Jul 10 17:31:07 2024 |
Luke | Update | VAC | RGA line disassembly and upgrade |
[ Luke, Cynthia, Michael, Xuesi, Anthony ]
Started work around 12:45
We vented the chamber first and once it reached atmospheric pressure we started taking apart the RGA line.
We removed the parts in this order: Calibrated leak, RGA, Pressure gauge, 2.75" Blank on Tee, 2.75" Tee, all 1.33" Blanks on the cube, 4.5" feed through port, and finally the cube. Everything went smoothly after every part was taken off we covered the ends in Aluminum foil to maintain cleanliness.
We then started the assembly of the new line. The parts were added in this order: Reducing cross, ZLR, Tee, Cal leak, RGA, 90 deg Elbow, and Pressure sensor.
We left off the Turbo pump as of now because we weren't able to find a 1" post not in use and we didn't want to put too much weight on the cross. We also noticed that the RGA might not fit on its probes because of a slight tilt to the cross and by extension the Tee. If this ends up being a problem we might need to remove all the parts connected to the cross so that we can reposition it so that the 2.75" rotating flange is connected to the gate valve.
Ended work around 4:00 |
Attachment 1: image_2024-07-10_172112210.png
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Attachment 2: image_2024-07-10_172431863.png
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Attachment 3: image_2024-07-10_172603090.png
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Attachment 4: image_2024-07-10_172823966.png
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