 Tue Apr 11 13:15:40 2023, Cao, Infrastructure, Clean & Bake, Nitrogen gas tank replaced
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The nitrogen gas tank has been replaced with a new unit. The new tank is ultra pure nitrogen (>99.9% nitrogen).
The new tank has been placed and secured
to the rack where the old one is; cap is removed and regulator is reinstalled onto the new tank. |
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Tue Jun 13 13:25:05 2023, Aiden, Summary, Clean & Bake, Clean and Bake Batch 13
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Cleaned and Baked the new 1.33" and 2.75" blanks for the vacuum system. Cleaned them with liquinox in the ultra sonic washer for 10 minutes. Then dried
them with nitrogen. Then put the two stainless steel parts into the oven for the following steps;
1. Ramp to 100 degC in 15 minutes
2. Dwell at 100 degC
for 30 minutes
3. Ramp to 200 degC in 30 minutes
4. Dwell at 200 degC for 48 hours
5. Turn off |
Fri Jun 16 17:40:28 2023, Aiden, Update, Clean & Bake, Clean and Bake Batch 14 
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Cleaned and Baked the new and 2.75" copper gaskets for the vacuum system. Cleaned them with liquinox in the ultra sonic washer for 10 minutes. Then dried
them with nitrogen. Then put the copper parts into the oven for the following steps; 1. Ramp to 100 degC in 15 minutes 2. Dwell at 100 degC for 30 minutes
3. Ramp to 175 degC in 30 minutes 4. Dwell at 175 degC for 24 hours 5. Turn off
Also bagged and tagged the parts from Batch 13 and placed them into |
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Wed Jul 5 16:02:12 2023, Aiden, Update, Clean & Bake, Clean and Bake batch 14 Bagging
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| Bagged and Tagged the 2.75" copper gaskets from Batch 14 and placed them into the clean room on the work bench. |
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Tue Sep 12 15:31:31 2023, Aiden, Update, Clean & Bake, Clean and Bake Batch 15
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Cleaned and Baked the SS screws for the heater mount. Check the Clean and Bake data base on the website to get a precise list of the parts and their numbers.
Cleaned them with liquinox in the ultra sonic washer for 10 minutes. Then dried them with nitrogen. Then put the stainless steel parts into the oven for
the following steps; 1. Ramp to 100 C in 15 minutes 2. Dwell at 100 C for 30 minutes 3. Ramp to 200 C in 30 minutes 4. Dwell at 200 C for 48 hours 5. Turn |
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Thu Sep 28 15:17:13 2023, Aiden, Update, Clean & Bake, Clean and Bake Batch 16
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| Bagged and Tagged the parts from batch 15 and started baking batch 16 which includes the 6" to 8" reducer. |
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Tue Oct 3 15:07:48 2023, Aiden, Update, Clean & Bake, Clean and Bake Batch 17
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| Cleaned and baked all the stainless steel parts in Batch 17. Check data base for more details on this. |
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Sat Oct 7 17:10:27 2023, Aiden, Update, Clean & Bake, Clean and Bake Batch 18
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Bagged and tagged the parts from Batch 17 and placed them in the clean room on the optic table. Also started an aluminum batch of parts that included the
kf clamps and the heater mounting parts. |
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Mon Oct 9 21:41:24 2023, Aiden, Update, Clean & Bake, Clean and Bake Batch 19
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| Bagged and tagged the parts from batch 18. Started the Copper batch that includes all the gaskets needed to start the vacuum chamber upgrade. |
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Mon Nov 27 19:34:50 2023, Aiden, Update, Clean & Bake, Clean and Bake Batch 20 Bagging
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| Bagged and tagged bath 20 which included the macor hardware and place it inside the clean room on the table. |
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Sun Dec 17 21:04:15 2023, Jon, Infrastructure, Clean & Bake, Clean and bake lab migrated to 1129
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[Jon, Tyler, Aiden, Luke]
On Friday we completed assembly of the new stainless steel-topped benches in 1129. We then moved the clean and bake equipment from 1119 to its
new larger space in 1129. This included the HEPA flow bench, ultrasonic washer, deionized water drum, nitrogen tanks, and forced-convection oven. The oven |
 Wed Dec 20 10:33:34 2023, Jon, Infrastructure, Clean & Bake, Clean and bake lab migrated to 1129
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Update: I have completed permanent routing of the electrical cables. I also ran the ultrasonic washer's drain line to
the sink drain (the current hose does reach). The new clean and bake lab is now fully operational.
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Tue Mar 19 15:22:27 2024, Aiden, Update, Clean & Bake, FROSTI Legs Clean and Bake
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[Aiden, Luke]
Cleaned and baked the Cal Tech FROSTI legs and showed Luke the procedure on how to clean parts. |
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Sun Mar 24 11:50:37 2024, Aiden, Update, Clean & Bake, Cal Tech FROSTI Parts
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| Bagged the FROSTI legs and feet after the conclusion of the clean and bake. They are double bagged and sitting in the flow bench. |
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Tue Nov 5 09:56:04 2024, Luis Martin, Update, Clean & Bake, MR Bake
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[Luke, Luis]
On Friday, 11/1/24, the MR was unpackaged and cleaned under the flow bench. We noticed an ink stain on one of the corners of the
material. After wiping it down with IPA and Vector Alpha wipes, the stain was removed. However, the material showed some wear.
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Fri Feb 10 16:34:45 2023, Huy Tuong Cao, Infrastructure, Clean & Bake, Nitrogen gas tank ready to use
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Cao,
Today I fixed the final bit related to the nitrogen gas tank, which is to apply sealing tape to M-NPT connector of the hose to prevent
leakage
(file: AirGunSealed.jpg)
After application of the tape, no audible leak can be heard from connection between the hose and the air gun. |
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Thu Jun 2 21:55:02 2022, Jon, Update, Cameras, FLIR Camera Setup
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The new FLIR A70 infrared camera has arrived. Tyler and I unpacked it in the lab yesterday. In less than an hour, we succeeded in powering it on and
connecting it to the lab network. We have assigned it the static IP address 192.168.1.6.
Online Configuration Portal
The FLIR camera can be configured, as well as stream live data, through a web browser interface. It can |
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Fri Jun 3 13:03:33 2022, Jon, Update, Cameras, FLIR Camera Setup
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Summary
I have installed the requisite software on chimay for interfacing the FLIR A70 camera in Python. There are two packages required from
FLIR:
Spinnaker SDK, which provides the low-level camera drivers and a C/C++ API.
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Mon Jun 6 17:11:48 2022, Jon, Update, Cameras, FLIR Camera Setup
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Today I tested the Spinnaker/PySpin software installations (detailed in ELOG #4) with the FLIR
camera connected to chimay. It works!
Example codes
I was able to run several of the PySpin example codes. In particular, there is one which connects to the camera and streams |
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Tue Jun 21 18:31:49 2022, Cassidy and Phoebe, Update, Cameras, IR Absorbing Screen and FLIR Camera Setup
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Today we set up the IR absorbing screen and the camera on the optical table, as well as tested that the camera was functioning as expected (picking up heat
sources beyond the screen).
Screen Setup
The screen was set up by clamping it between two rectangular posts on each side. First, two posts
were set up with 22 in. between them (thus allowing the screen to span a total distance of up to 24 in. when clamped down). To best stabilize the screen |
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Tue Jul 26 14:10:35 2022, Cassidy, Update, Cameras, Optical Post Replacement and Realignment
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Today I replaced the 3" optical post that the camera rests on with a 2" optical post in order for the screen to correctly fill out the camera's FOV. The
3" post is now in the glass optics cabinet next to the FLIR camera configuration box, wrapped in the protective materials from the 2" post for safekeeping.
There were no issues with the physical replacement of the post, except that the fork clamp on the post needs to be on one of the perpendicular, |
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Wed Mar 29 16:00:36 2023, Pamella, Update, Cameras, FLIR project
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Today Pamella and Tyler started work in the updates for the FLIR project.
We trie for the first time cover the mirrors with aluminum foil and run the
code with this.
We work in figured out how the python codes works with real datas.
To do:
Understand how get the real datas and how to compere that
with the old datas.
Starting test with the FLIR and mirrors with aluminum foil in with the power on.
Testing the FLIR camera more times with the mirrors |
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Mon Oct 23 11:28:05 2023, Tyler, Update, Cameras, FLIR Camera Code Updates
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The past week I've been spending time going through the FLIR code on gitlab. Initially, it had appeared that our measurements with the camera had differed
about 2 degrees C from what the thermocouple was giving (Ref ELOG 181). Upon inspection of the FLIR streaming code, I noticed a few issues:
1. The emissivity
value wasn't set correctly (was 0.999 originally, should be about 0.95).
2. The ambient temperature was set to about 21.6 C (71 F).
3. The distance given |
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Thu Aug 3 18:03:42 2023, Shane, Jon, Update, CDS, Anti-Aliasing chassis complete
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We finished installing the internal power supply cables in the anti-aliasing chassis today, which concludes its assembly. Work on AI, BI, BO chassis still
underway. |
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Mon Aug 7 13:58:46 2023, shane, Update, CDS, internal power supply cables done for AI chassis
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Finished assembling and installing the aLigo chassis internal power supply cables in the anti-imaging chassis today. Tested for continuity and everything
looked good. Chassis lid still secured with two temporary screws because I'm not sure what the correct size is. |
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Tue Aug 8 17:03:22 2023, Shane, Jon, Update, CDS, Binary input chassis finished
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Finished assembly of the binary input chassis today, including DC on/off switch and LED installation. external cable assemblies still needed, but internal
work done. |
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Wed Aug 9 17:35:26 2023, Shane, Update, CDS, Binary output chassis finished
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Finished the internal wiring for the binary output chassis today, which completes its assembly. Also secured ribbon cables and chassis lid with their respective
screws. Note: one of the spade lugs' internal metal piece is a little loose and had to be reinserted after falling out once. Seemed secure after this,
and I checked continuity on everything and it was all good. |
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Wed Aug 16 16:55:40 2023, Shane, Jon, Update, CDS, external power supply cables finished
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| All four external power supply cables for the CyMAC chassis are now assembled. Using them now to test if chassis power up correctly. |
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Wed Aug 16 17:17:02 2023, Shane, Jon, Update, CDS, Binary input chassis powering correctly
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Binary input chassis passed power-on test, and is lighting up as expected. Binary output chassis also successfully powered on. AA and AI chassis not powering
on correctly, need to do some debugging to find the problem. |
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Thu Sep 14 17:05:38 2023, Shane, Jon, Update, CDS, Timing chassis setup and testing
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Tested the setup today for the timing chassis (intended to provide the timing reference for the CyMAC). Was able to read the correct frequency, but voltage
was significantly lower than needed. Still identifying source of problem, and looking into the relationship between the supportable ohm load and the voltage. |
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Fri Sep 29 17:27:30 2023, Shane, Jon, Update, CDS, Timing chassis assembly progress (CyMAC)
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Worked on timing chassis assembly today for the CyMAC, settled on layout (see attachment 1). Frequency synthesizer and frequency divider tentatively mounted.
Next steps involve putting together and installing an LED and DC on/off switch assembly like the one in the binary input chassis (attachment 2 for comparison;
orange and black wires in BI chassis analogous to red and black wires in timing chassis). Will also use front and back panels of BI chassis as a template |
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Mon Oct 9 16:59:21 2023, Shane, Jon, Update, CDS, timing chassis power cable and AI chassis testing for CyMAC
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[Shane, Jon]
Today's CyMAC work:
Finished assembling external power supply cable for the timing
chassis (see attached image)
Also did some debugging of AA and AI chassis re: power issues. After testing voltages at various test points
on the power regulator board (TP1-TP6) in the AA chassis, it seems like it's the source of the problem. Used bench DC power supply to test, running 15V, |
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Mon Oct 23 18:02:23 2023, Shane, Jon, Update, CDS, Timing chassis assembly complete
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Concluded assembly of timing chassis for CyMAC today; see attachment 1 for interior set up of chassis. Installed front and rear panels, wired on/off switch
and LED assembly, and tested to confirm everything is powering on correctly. Also tested the outputted timing reference that will go to DAC and ADC adapter
boards (see attachment 2 for output 1 and attachment 3 for output 2). |
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Fri Oct 27 15:28:30 2023, Shane, Update, CDS, AA and AI chassis for CyMAC powered on and functional
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CyMAC updates: Switched out the faulty power regulator boards in the Anti-Aliasing and Anti-Imaging chassis. Both chassis are now powering up correctly
with lights on and the correct voltages in/out of the power regulator board. Images attached. All chassis for the CyMAC now functional, so next step is
mounting everything in the rack. |
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Mon Oct 30 18:15:13 2023, Shane, Update, CDS, CyMAC chassis mounted and progress on power connections
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All CyMAC chassis mounted in electronics rack today, and shelf for monitor also mounted. Images attached. Assembled grounding cables for power connections,
and attached the timing chassis to power & gnd. Powered on successfully with correct voltages in expected places. After power test, everything was turned
off and unplugged. Next steps: attach grounding cables to other four power supply chassis. Also attach anti-aliasing, anti-imaging, binary input and binary |
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Wed Nov 1 18:24:01 2023, Shane, Update, CDS, CyMAC Power connections made
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Finished power connections today for the CyMAC chassis. Images attached. Had to switch the shrink fork terminals on the
power supply cables to shrink ring terminals, but was able to get everything connected and secured. Upcoming work: turning on power supply and testing
voltages/checking everything is turning on and lighting up correctly.
Configuration is as follows:
Topmost Sorensen: +24V (reserved |
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Thu Nov 2 17:14:36 2023, Shane, Jon , Update, CDS, CyMAC set up permanentized
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CyMAC connections have been finalized and made permanent. Also tested voltages, which are all looking good. Warning:
power is on. Do not touch power supply terminals or screws connected to grounding cables (see attached images 4 and 5; green wires on back of power supply
with black and yellow covers, and exposed positive and negative terminals on back of power supply). |
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Mon Nov 13 11:23:54 2023, Jon , Update, CDS, CyMAC testing
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[Jon, Shane, Luis]
My repair of the internal ribbon connecting the ADC to the adapter board resolved the timing signal problem. After this repair, we were able to
start the front-end IOP model and checked out the RTS diagnostic screens (pictured below). All indicator lights were green except for the DK flag (indicating |
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Wed Nov 22 15:46:50 2023, Shane, Update, CDS, DB25 signal connections for FROSTI heaters
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[Shane, Jon]
Installed new DC smart switch in electronics rack, configured power connections. Images attached. Attached is a diagram of the male DB25 signal connections
to be used for FROSTI heaters. Also included below is table detailing pin and signal configuration.
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Thu Nov 23 12:34:44 2023, Jon, Update, CDS, DB25 signal connections for FROSTI heaters
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Update: I was able to put the FROSTI power controller on the lab network. It is connected to the switch in the top of the rack and is assigned
a static IP address of 192.168.1.12 and an NDS hostname of relay1.
The controller can be remotely accessed through an SSH command line interface as well as an HTML webpage, which can be opened from any web browser |
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Mon Dec 4 21:27:53 2023, Shane, Update, CDS, ADC-DAC loopback test results
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Here are the test results from today's ADC-DAC loopback tests. Channels 14 and 15 were the only ones behaving abnormally. Not sure what the issue is, but
needs further debugging. The DAC output was as expected for both of them, but the corresponding ADC inputs were the same regardless of what offset was
used (hovering around values of -4 and -5). NOTE: all measurements listed in the attached table are 'averages' in the sense that the ADC inputs and DAC |
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Mon Dec 11 12:58:57 2023, Shane, Luis, Update, CDS, DAC-ADC loopback test debugging
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[Luis, Shane]
Working on debugging last week's weird results for the ADC-DAC loopback test for channels 14 and 15. With DAC output channels 12-15 connected
to ADC input channels 12-15: tried setting matrix coefficients for channels 12-15 to 1, and as with last week's results, DAC is outputting as expected
for all three channels and ADC is not reading in the signal (hovering around -4,-5) for channels 14 and 15. Channels 12 and 13 still reading in correctly. |
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Wed Jan 31 14:37:26 2024, Shane, Summary, CDS, path directions for CyMAC model and parts library
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Path to cds parts library in Matlab simulink: /usr/share/advligorts/src/src/epics/simLink. File name CDS_PARTS.mdl
Path to user models: /opt/rtcds/usercode/models,
using file name c1msc.mdl |
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Fri Feb 2 16:56:56 2024, Jon, Update, CDS, RTS model implemented for FROSTI RTD readouts
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Summary
Today I finished implementing an RTS model to read out the integrated FROSTI RTDs (temperature sensors) via the CyMAC. The model is
named "MSC" and is located at cymac:/opt/rtcds/usercode/models/c1msc.mdl. We successfully tested it with the heater elements operating in vacuum at low
power (12 VDC), finding them to reach an average steady-state temperature of 160 C. |
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Mon Feb 19 14:40:21 2024, Shane, Update, CDS, MEDM screen for FROSTI temp readouts
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Here's the latest draft of the MEDM screen for the FROSTI heating elements' temperature readouts. Note that the MEDM screen isn't actually this grainy,
this just happens to be a photo of the lab monitor's screen off a phone. |
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Fri Feb 23 15:01:48 2024, Shane, Update, CDS, Latest draft of MEDM screen for FROSTI readouts
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Here's the latest draft of the MEDM screen for the FrOSTI temp and power readouts. Also, debugged the text readout boxes so they're now correctly reading
out the live temperature and power values. |
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Thu Feb 29 17:16:48 2024, Shane, Update, CDS, MEDM screen for FROSTI T/P readouts
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Here's the latest draft of the MEDM screen for the FROSTI temp and power readouts, now with a button linking to the c1msc file display. Size/color/label
are all changeable, if adjustment is needed. Checked in execute mode as well, and it's working correctly. Also noticed that the MEDM file name has been
changed to FROSTI.adl, which I'm noting here for future reference. Still in medm_sandbox directory. |
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Tue May 7 20:34:31 2024, shane, Update, CDS, frosti MEDM screen update
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[Luis, Shane]
Here is the updated MEDM screen, with new orientation and updated labeling to reflect the actual positions of the heater elements. Note that
indices start at T0 to be consistent with simulink model, though in the previous elog for the FROSTI layout the heater elements are labeled 1-8.
Also,
we finally learned how to take a screenshot on debian. |
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Mon Jul 8 17:01:45 2024, Shane, Update, CDS, New CyMAC internal layout
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[Jon, Shane]
Internal layout of CyMAC has been updated (labeled image attached) to accommodate the replacement of the two ribbon cables. Looking down
on the chassis from the front, and going from left to right, the new placement is as follows: BIO card, DAC adapter board, ADC adapter board, DAC card,
ADC card. NOTE: As part of ADC-DAC loopback testing, we're disconnecting from the FROSTI readout chassis and using the cables to connect directly from |
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Tue Jul 9 18:19:50 2024, Shane, Update, CDS, ADC-DAC loopback testing and IOLAN installation
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[Shane, Jon]
Finished ADC-DAC loopback testing today (see attached xlsx file or access directly here).
All looks well with the first 8 channels, with the gain hovering just under 2. Also edited c1msc model in simulink to add channels 7-15 (the last 8 channels),
and changed the rate back to 64K. See image 1 for the updated c1msc model. The last 8 channels are also looking good and show no problems, with slightly |