cleaning cleanroom and particle count

• 12:00 pm: started particle count
  • Zone 3:
    0.3 u: 2826
    0.5 u: 457
    1.0 u: 166
  • Zone 4:
    0.3 u: 457
    0.5 u: 83
    1.0 u: 41
• 12:17 pm: began surface check and wipedown. NOTE: found a few ants crawling up the metal table frame and on the desk
• 12:29 pm: started vacuuming the floor
• 12:45 pm: Finished vacuuming the floor
• 12:46 pm: Started mopping the floor
• 12:52 pm: Finished mopping the floor
• 12:55 pm: Started cleaning the buckets
• 1:02 pm: Started mopping with IPA wipes
• 1:11 pm: Finished mopping with IPA wipes
• 1:12 pm: Changed sticky floor mats
• 1:14 pm: started particle count
  • Zone 3:
    0.3 u: 2577
    0.5 u: 457
    1.0 u: 166
  • Zone 4:
    0.3 u: 457
    0.5 u: 41
    1.0 u: 0

cleaning cleanroom and particle count

• 1:10 pm: started particle count
  • Zone 3:
    0.3 u: 2535
    0.5 u: 207
    1.0 u: 41
• Zone 4:
  0.3 u: 789
  0.5 u: 41
  1.0 u: 0
• 1:30 pm: began surface check and wipedown
• 1:41 pm: started vacuuming the floor
• 1:55 pm: finished vacuuming the floor
• 1:57 pm: started mopping the floor
• 2:01 pm: finished mopping the floor
• 2:02 pm: started cleaning the buckets
• 2:08 pm: started mopping with IPA wipes
• 2:17 pm: finished mopping with IPA wipes
• 2:18 pm: changed sticky floor mats
• 2:19 pm: started particle count
  • Zone 3:
    0.3 u: 3990
    0.5 u: 1080
    1.0 u: 374
• Zone 4:
  0.3 u: 540
  0.5 u: 207
  1.0 u: 0

cleaning cleanroom and particle count

• 11:08 am: started particle count
  • zone 3:
    • 0.3 u: 4198
    • 0.5 u: 1080
    • 1.0 u: 581
• zone 4:
  • 0.3 u: 1247
  • 0.5 u: 623
  • 1.0 u: 415
• 11:24 am: break for removal of vac chamber insulation (pictures attached), with counts before removal as seen above, and counts after removal/replacement for zone 3 as follows:
  • zone 3:
    • 0.3 u: 2993
    • 0.5 u: 415
    • 1.0 u: 207
• 12:02 pm: began surface check and wipedown
• 12:13 pm: started vacuuming the floor
• 12:25 pm: finished vacuuming the floor
• 12:26 pm: started mopping the floor
• 12:32 pm: finished mopping the floor
• 12:32 pm: started cleaning the buckets
• 12:37 pm: started mopping with IPA wipes
• 12:43 pm: finished mopping with IPA wipes
• 12:45 pm: changed sticky floor mats
• 12:47 pm: started particle count
  • zone 3:
    • 0.3 u: 2951
    • 0.5 u: 290
    • 1.0 u: 41
• zone 4:
  • 0.3 u: 290
  • 0.5 u: 0
  • 1.0 u: 0

Changed the pre filter inside of the 3 stage HEPA system next to the soldering station. It was rather dirty and I have attached images with a clean filter on the left and the used one on the right. I reset the pre filter age on the system. I tried to see if I could tell if the HEPA filter was dirty but I could not see it. I did not reset the age of the HEPA or UV stations. They are currently 378 days old.

cleaning cleanroom and particle count

• 10:06 am: ran zero count test on particle counter
• 10:07 am: started particle count
  • zone 3:
    • 0.3 u: 2203
    • 0.5 u: 831
    • 1.0 u: 540
• zone 4:
  • 0.3 u: 374
  • 0.5 u: 124
  • 1.0 u: 124
• 10:25 am: began surface check and wipedown
• 10:34 am: started vacuuming the floor
• 10:44 am: finished vacuuming the floor
• 10:45 am: started mopping the floor
• 10:49 am: finished mopping the floor
• 10:50 am: started cleaning the buckets
• 10:57 am: started mopping with IPA wipes
• 11:01 am: finished mopping with IPA wipes
• 11:02 am: changed sticky floor mats
• 11:03 am: started particle count
  • zone 3:
    • 0.3 u: 2535
    • 0.5 u: 374
    • 1.0 u: 166
• zone 4:
  • 0.3 u: 581
  • 0.5 u: 41
  • 1.0 u: 0

cleaning cleanroom and particle count

• 3:16 pm: started particle count.

  NOTE: we are not within the ISO class 5 standard for any size ranges in zone 3. ~6000 above limit in 0.3 u, ~2000 above in 0.5, ~200 above in 1.0

  • zone 3:
    • 0.3 u: 16,711
    • 0.5 u: 5612
    • 1.0 u: 1039
• zone 4:
  • 0.3 u: 6817
  • 0.5 u: 2369
  • 1.0 u: 249
• 3:35 pm: began surface check and wipedown, including softwalls
• 3:50 pm: started vacuuming the floor
• 4:00 pm: finished vacuuming the floor
• 4:01 pm: started mopping the floor
• 4:06 pm: finished mopping the floor
• 4:07 pm: started cleaning the buckets
• 4:08 pm: started mopping with IPA wipes
• 4:14 pm: finished mopping with IPA wipes
• 4:15 pm: changed sticky floor mats
• 4:18 pm: started particle count
  • zone 3:
    • 0.3 u: 23,113
    • 0.5 u: 9686
    • 1.0 u: 1371
• zone 4:
  • 0.3 u: 7191
  • 0.5 u: 2951
  • 1.0 u: 290

cleaning cleanroom and particle count

• 12:30 pm: Tyler and Aiden started organizing cables in cleanroom
• 12:35 pm: started particle count in flow bench
• 0.3 u: 11681
• 0.5 u: 3284
• 1.0 u: 1039
• 12:50 pm: started cleanroom particle count
  • zone 3:
    • 0.3 u: 14549
    • 0.5 u: 10351
    • 1.0 u: 6194
• zone 4:
  • 0.3 u: 10808
  • 0.5 u: 4655
  • 1.0 u: 1953
• 1:07 pm: began surface check and wipedown, including softwalls
• 1:19 pm: started vacuuming the floor
• 1:28 pm: finished vacuuming the floor
• 1:29 pm: started mopping the floor
• 1:33 pm: finished mopping the floor
• 1:34 pm: started cleaning the buckets
• 1:37 pm: started mopping with IPA wipes
• 1:39 pm: finished mopping with IPA wipes
• 1:40 pm: changed sticky floor mats
• 1:41 pm: started particle count
  • zone 3:
    • 0.3 u: 8397
    • 0.5 u: 5071
    • 1.0 u: 2618
• zone 4:
  • 0.3 u: 6651
  • 0.5 u: 4323
  • 1.0 u: 2120

cleaning cleanroom and particle count

• 3:37 pm: started particle count
  • zone 3:
    • 0.3 u: 1205
    • 0.5 u: 748
    • 1.0 u: 249
• zone 4:
  • 0.3 u: 1496
  • 0.5 u: 748
  • 1.0 u: 290
• 3:57 pm: began surface check and wipedown, including softwalls. NOTE: vacuum chamber insulation crumbling at edges, dropping loose flakes. Scatters residue whenever jostled, so wiping it down just releases more. Not enough flakes are being released for it to be a major issue, but definitely something to keep an eye on.
• 4:18 pm: started vacuuming the floor
• 4:29 pm: finished vacuuming the floor
• 4:30 pm: started mopping the floor
• 4:35 pm: finished mopping the floor
• 4:36 pm: started cleaning the buckets
• 4:41 pm: started mopping with IPA wipes
• 4:52 pm: finished mopping with IPA wipes
• 4:52 pm: changed sticky floor mats
• 4:53 pm: started particle count
  • zone 3:
    • 0.3 u: 3367
    • 0.5 u: 1787
    • 1.0 u: 914
• zone 4:
  • 0.3 u: 1039
  • 0.5 u: 498
  • 1.0 u: 249

cleaning cleanroom and particle count

• 12:30 pm: ran zero count test on particle counter
• 12:32 pm: started particle count.
  • zone 3:
    • 0.3 u: 59,488
    • 0.5 u: 9561
    • 1.0 u: 706
• zone 4:
  • 0.3 u: 7732
  • 0.5 u: 1912
  • 1.0 u: 290

NOTE: Frame ceiling tile collapsed in cleanroom, explaining insanely high 0.3 u particle count in zone 3 (nearly 6 times above limit). Wiped down tile and put it back in ceiling frame.

• 12:56 pm: began surface check and wipedown, including softwalls
• 1:16 pm: started vacuuming the floor
• 1:32 pm: finished vacuuming the floor
• 1:33 pm: started mopping the floor
• 1:47 pm: finished mopping the floor
• 1:48 pm: started cleaning the buckets
• 1:53 pm: started mopping with IPA wipes
• 2:05 pm: finished mopping with IPA wipes
• 2:06 pm: changed sticky floor mats
• 1:53 pm: started particle count
  • zone 3:
    • 0.3 u: 6401
    • 0.5 u: 3450
    • 1.0 u: 1787
• zone 4:
  • 0.3 u: 4073
  • 0.5 u: 2452
  • 1.0 u: 1039

cleaning cleanroom and particle count

• 2:03 pm: changed sticky floor mats
• 2:05 pm: started particle count
  • zone 3:
    • 0.3 u: 4863
    • 0.5 u: 1205
    • 1.0 u: 872
• zone 4:
  • 0.3 u: 1953
  • 0.5 u: 789
  • 1.0 u: 457
• 2:35 pm: began surface check and wipedown, including softwalls and ceiling tiles
• 2:45 pm: started vacuuming the floor
• 2:56 pm: finished vacuuming the floor
• 2:57 pm: started mopping the floor
• 3:01 pm: finished mopping the floor
• 3:02 pm: started cleaning the buckets
• 3:05 pm: started mopping with IPA wipes
• 3:08 pm: finished mopping with IPA wipes
• 3:09 pm: started particle count
  • zone 3:
    • 0.3 u: 5528
    • 0.5 u: 2203
    • 1.0 u: 1662
• zone 4:
  • 0.3 u: 1080
  • 0.5 u: 415
  • 1.0 u: 332

cleaning cleanroom and particle count

• 5:10 pm: ran zero count test on particle counter
• 5:14 pm: started particle count

  NOTE: initial counts are significantly above allowed limit. ~10 times larger than ISO class 5 standard in the smallest size range. Realized partway through ceiling tile changes that the power/lights for some of the hepa fans in the ceiling frame had been turned off. May explain this high number. Have since turned fans back back on.

  • zone 3:
    • 0.3 u: 109208
    • 0.5 u: 16337
    • 1.0 u: 581
• zone 4:
  • 0.3 u: 51340
  • 0.5 u: 9228
  • 1.0 u: 581
• 5:33 pm: started replacing ceiling tiles
• 6:25 pm: began surface check and wipedown, including softwalls
• 6:33 pm: started vacuuming the floor
• 6:45 pm: finished vacuuming the floor
• 6:45 pm: started mopping the floor
• 6:50 pm: finished mopping the floor
• 6:52 pm: started cleaning the buckets
• 6:53 pm: started mopping with IPA wipes
• 6:58 pm: finished mopping with IPA wipes
• 6:59 pm: changed sticky floor mats
• 7:00 pm: started particle count
  • zone 3:
    • 0.3 u: 5404
    • 0.5 u: 1413
    • 1.0 u: 41
• zone 4:
  • 0.3 u: 1704
  • 0.5 u: 332
  • 1.0 u: 166

The replacement door for the HEPA garment cabinet arrived last week, and was installed on Thursday. However, it looks like there's a small gap between the door and where the hinge is attached to the cabinet frame. No screws were provided with the replacement door. If we want to perform any adjustments, we have to be very careful; the screws break very easily.

cleaning cleanroom and particle count

• 11:50 am: ran zero count test on particle counter
• 11:55 am: started particle count
  • zone 3:
    • 0.3 u: 1787
    • 0.5 u: 581
    • 1.0 u: 166
• zone 4:
  • 0.3 u: 623
  • 0.5 u: 290
  • 1.0 u: 124
• 12:17 pm: began surface check and wipedown, including softwalls
• 12:25 pm: started vacuuming the floor
• 12:36 pm: finished vacuuming the floor
• 12:44 pm: started mopping the floor
• 12:57 pm: finished mopping the floor
• 12:58 pm: started cleaning the buckets
• 12:59 pm: started mopping with IPA wipes
• 1:05 pm: finished mopping with IPA wipes
• 1:06 pm: changed sticky floor mats
• 1:08 pm: started particle count
  • zone 3:
    • 0.3 u: 1621
    • 0.5 u: 581
    • 1.0 u: 332
• zone 4:
  • 0.3 u: 1080
  • 0.5 u: 457
  • 1.0 u: 249

cleaning cleanroom and particle count

NOTE: particle counter was found dead, with the charging dock unplugged. For future reference, if you need to unplug the dock, please either plug it back in when you're done, or make a note in an elog so someone else can come down and charge it.

• 1:07 pm: ran zero count test on particle counter
• 1:26 pm: started particle count
  • zone 3:
    • 0.3 u:1787
    • 0.5 u:457
    • 1.0 u:41
• zone 4: We were only able to charge the particle counter a small amount before starting the cleaning, so it died again halfway through this measurement, and we didn't get results for zone 4. In interest of time, we just put it on the charger and started the cleaning.
• 1:49 pm: began surface check and wipedown, including softwalls
• 2:16 pm: started vacuuming the floor
• 2:24 pm: finished vacuuming the floor
• 2:26 pm: started mopping the floor
• 2:32 pm: finished mopping the floor
• 2:32 pm: started cleaning the buckets
• 2:35 pm: started mopping with IPA wipes
• 2:43 pm: finished mopping with IPA wipes
• 2:43 pm: changed sticky floor mats
• 2:45 pm: started particle count
  • zone 3:
    • 0.3 u: 1288
    • 0.5 u: 124
    • 1.0 u: 0
• zone 4:
  • 0.3 u: 415
  • 0.5 u: 290
  • 1.0 u: 0

cleaning cleanroom and particle count

• 1:45 pm: ran zero count test on particle counter
• 1:50 pm: started particle count
  • zone 3:
    • 0.3 u: 2660
    • 0.5 u: 332
    • 1.0 u: 41
• zone 4:
  • 0.3 u: 8106
  • 0.5 u: 2494
  • 1.0 u: 831
• 2:08 pm: began surface check and wipedown, including softwalls
• 2:22 pm: started vacuuming the floor
• 2:39 pm: finished vacuuming the floor
• 2:43 pm: started mopping the floor
• 2:53 pm: finished mopping the floor
• 2:54 pm: started cleaning the buckets
• 2:59 pm: started mopping with IPA wipes
• 3:06 pm: finished mopping with IPA wipes
• 3:10 pm: changed sticky floor mats
• 3:06 pm: started particle count
  • zone 3:
    • 0.3 u: 1496
    • 0.5 u: 83
    • 1.0 u: 0
• zone 4:
  • 0.3 u: 789
  • 0.5 u: 83
  • 1.0 u: 41

cleaning cleanroom and particle count

• 10:45 am: ran zero count test on particle counter
• 11:02 am: started particle count
  • zone 3:
    • 0.3 u: 3284
    • 0.5 u: 1247
    • 1.0 u:332
• zone 4:
  • 0.3 u: 1829
  • 0.5 u: 581
  • 1.0 u: 207
• 11:15 am: began hepavac of rest of lab
• 11:19 am: began surface check and wipedown, including softwalls
• 11:32 am: finished hepavac of rest of lab
• 11:35 am: started vacuuming the cleanroom floor
• 11:45 am: finished vacuuming the floor
• 11:47 am: started mopping the floor
• 11:55 am: finished mopping the floor
• 11:56 am: started cleaning the buckets
• 11:57 am: started mopping with IPA wipes
• 12:02 pm: finished mopping with IPA wipes
• 12:03 pm: changed sticky floor mats
• 12:04 pm: started particle count
  • zone 3:
    • 0.3 u: 3117
    • 0.5 u: 374
    • 1.0 u: 124
• zone 4:
  • 0.3 u: 4531
  • 0.5 u: 540
  • 1.0 u: 0

We moved Frosti into the cleanroom and debugged it to make sure everything was working. One of the DB25 pins broke off at the connector for element 1 so it needed to be recrimped. Element 6 short circuited but fixed with adjustment to the heater power pin position. We connected the power and sensor connectors to the power box and recalibrated the RTD sensors.

I have begun moving parts into the cleanroom for the upcoming FROSTI RIN tests that will be conducted within the next few weeks. While waiting for the rest of the equipment to arrive to perform the full-scale tests, I have additionally moved the FROSTI under the shelf above the optical table, where it will stay for the meantime. As always, please use caution when in the cleanroom. Aside from the FROSTI, the IR photodetectors that will be used for the test are delicate and costly to replace.

For some preliminary tests, I moved the IR photodetectors outside of the cleanroom and onto the other optical table. The basic goal was to obtain a signal from both photodetectors. To achieve this, one of the heater cartridges used for early FLIR measurements months ago was hooked up to a power supply (PS). The PS was set to supply 0.20 A with a voltage of 2.8 V; the corresponding power is thus 0.56 W. With this, I was able to measure a signal using the Red Pitaya, the device that will be used for following RIN measurements.

cleaning cleanroom and particle count

• 12:25 pm: started particle count
  • zone 3:
    • 0.3 u: 4614
    • 0.5 u: 872
    • 1.0 u:83
• zone 4:
  • 0.3 u: 2411
  • 0.5 u: 415
  • 1.0 u: 83
• 12:48 pm: began surface check and wipedown, including softwalls
• 1:20 pm: started vacuuming the floor
• 1:30 pm: finished vacuuming the floor
• 1:34 pm: started mopping the floor
• 1:40 pm: finished mopping the floor
• 1:40 pm: started cleaning the buckets
• 1:42 pm: started mopping with IPA wipes
• 1:50 pm: finished mopping with IPA wipes
• 1:51 pm: changed sticky floor mats
• 3:44 pm: started particle count
  • zone 3:
    • 0.3 u: 3207
    • 0.5 u: 624
    • 1.0 u: 83
• zone 4:
  • 0.3 u: 916
  • 0.5 u: 83
  • 1.0 u: 0

[Luke, Luis, Michael]

cleaning cleanroom and particle count

• 8:30 am: started particle count
  • zone 3:
    • 0.3 u: 1195
    • 0.5 u: 177
    • 1.0 u: 132
• zone 4:
  • 0.3 u: 619
  • 0.5 u: 0
  • 1.0 u: 0
• 9:00 am: began surface check and wipedown, including softwalls
• 9:35 am: started vacuuming the floor
• 9:43 am: finished vacuuming the floor
• 9:45 am: started mopping the floor
• 9:55 am: finished mopping the floor
• 9:56 am: started cleaning the buckets
• 10:00 am: started mopping with IPA wipes
• 10:05 am: finished mopping with IPA wipes
• 10:20m: started particle count
  • zone 3:
    • 0.3 u: 2213
    • 0.5 u: 398
    • 1.0 u: 0
• zone 4:
  • 0.3 u: 1150
  • 0.5 u: 177
  • 1.0 u: 44

[Luke, Tyler, Cynthia, Shane, Michael]

Summary of Cleaning Activities:

We began cleaning Room 1119 at 2:00 PM.

At 2:30 PM, we moved to Room 1129 and continued cleaning.

Cleaning tasks included wiping down dust-collecting surfaces and vacuuming the floors.

Once the labs were clean, we proceeded to the cleanroom. 

• Wiping down surfaces and soft walls
• Vacuuming, mopping the floor, and finishing with IPA wipes

Particle Count Measurements:

• Pre-cleaning (2:30 PM):
  • Zone 3:
    • 0.3 µm: 973
    • 0.5 µm: 354
    • 1.0 µm: 132
  • Zone 4:
    • 0.3 µm: 486
    • 0.5 µm: 177
    • 1.0 µm: 0
• Post-cleaning (4:10 PM):
  • Zone 3:
    • 0.3 µm: 619
    • 0.5 µm: 132
    • 1.0 µm: 0
  • Zone 4:
    • 0.3 µm: 397
    • 0.5 µm: 0
    • 1.0 µm: 0

[Luke, Mary, Luis]

Particle Count Measurements:

• Pre-cleaning (8:40 am):
  • Zone 3:
    • 0.3 µm: 441
    • 0.5 µm: 44
    • 1.0 µm: 0
  • Zone 4:
    • 0.3 µm: 353
    • 0.5 µm: 176
    • 1.0 µm: 44

• Started Cleaning (3:16 pm)
• Finished Cleaning (4:10 pm)

• Post-cleaning (4:15 pm):
  • Zone 3:
    • 0.3 µm: 574
    • 0.5 µm: 265
    • 1.0 µm: 132
  • Zone 4:
    • 0.3 µm: 177
    • 0.5 µm: 44
    • 1.0 µm: 0

[Luke, Mohak, Luis]

We were also able to remove the residue that has built up on the soft walls by donning a skinny bunny suit and with two wipes rubbing both sides of the soft walls at the same time. The wipes would get gummy very quickly and need to be replaced frequently.

Particle Count Measurements:

• Pre-cleaning (1:20 pm):
  • Zone 3:
    • 0.3 µm: 3577
    • 0.5 µm: 1369
    • 1.0 µm: 485
  • Zone 4:
    • 0.3 µm: 1062
    • 0.5 µm: 442
    • 1.0 µm: 177

• Started Cleaning (3:00 pm)
• Finished Cleaning (4:00 pm)

• Post-cleaning (4:22 pm):
  • Zone 3:
    • 0.3 µm: 3577
    • 0.5 µm: 618
    • 1.0 µm: 132
  • Zone 4:
    • 0.3 µm: 2031
    • 0.5 µm: 397
    • 1.0 µm: 132

Date and Time: Around 2:20 PM on May 21, 2025

Location and Temperature:

• Back of the room, around the working station: 85.5 °F
• Front of the room, around the doorway: 82.3 °F

[Luke, Luis, Tyler, Ma, Christina, Maple]

We started by cleaning outside of the cleanroom wiping down the cable channel and working our way down. We replaced the air filter in the HEPA filter with what seemed to be the last one in storage. We then vacuumed outside, before wiping down the inside of the cleanroom. We then vacuumed, mopped, and wiped down the floor inside the cleanroom.

We are ready for venting the vacuum chamber which is planned to take place 6/26/25 at 10am. 

Particle Count Measurements:

• Pre-cleaning (12:00 pm):
  • Zone 3:
    • 0.3 µm: 2517
    • 0.5 µm: 662
    • 1.0 µm: 176
  • Zone 4:
    • 0.3 µm: 177
    • 0.5 µm: 44
    • 1.0 µm: 0

• Post-cleaning (1:45 pm):
  • Zone 3:
    • 0.3 µm: 619
    • 0.5 µm: 88
    • 1.0 µm: 0
  • Zone 4:
    • 0.3 µm: 177
    • 0.5 µm: 88
    • 1.0 µm: 0

[Jon, Tyler, Aiden, Luke]

On Friday we completed assembly of the new stainless steel-topped benches in 1129. We then moved the clean and bake equipment from 1119 to its new larger space in 1129. This included the HEPA flow bench, ultrasonic washer, deionized water drum, nitrogen tanks, and forced-convection oven. The oven was re-anchored to the wall with earthquake restraints in its new location.

The power cords still need to be permanently routed, but the new clean and bake lab is otherwise ready for use.

Update: I have completed permanent routing of the electrical cables. I also ran the ultrasonic washer's drain line to the sink drain (the current hose does reach). The new clean and bake lab is now fully operational.

Cleaned and baked the Cal Tech FROSTI legs and showed Luke the procedure on how to clean parts.

[Luke, Luis]

On Friday, 11/1/24, the MR was unpackaged and cleaned under the flow bench. We noticed an ink stain on one of the corners of the material. After wiping it down with IPA and Vector Alpha wipes, the stain was removed. However, the material showed some wear.

After cleaning, we placed it in the bake station and applied a stainless steel baking protocol. On Tuesday, 11/4/24, the material was removed from the furnace and packaged in a static shielding bag. The MR was wrapped in Vector Alpha wipes.