[Luis]

RGA Volume: T = 23°C, P = 1.71e-9 Torr
Main Volume: T = 22°C, P = 5.71e-9 Torr

On 12/13 I took another RGA scan to verify the state of the vacuum system and to see whether the degassing of the filament had worked. The results of the scan shows that we did get an overall improvement of the noise levels, though we still have some peaks that are higher than the rest.

Also, while I was around, I transferred the Viton O-rings to a bag and labeled it properly. They are ready to be put into the clean room.

[Luis, Luke]

The MR material was placed in the vacuum chamber following standard procedures to ensure the vacuum remained as clean as possible. During this process, we only opened the main volume while keeping the gate valve between the two volumes closed to maintain the UHV in the RGA section.

An RGA scan was taken before this process, this will be used to compare the state of the vacuum with the sample inside to determine whether the MR material is vacuum compatible.

[Luis]

The vacuum system is being baked. I disconnected the digital gages and the magnets, opened the Ar leak and started the bake by taking the temperature from 60C-90C-125C waiting about 15-20 minutes between each interval. The RGA electronics were left on since the temperature of the flange was 36.6C (bellow the 60C threshold)

The vacuum chamber has stopped baking. 

Current state as of 11:40, 12/19/2024:

The gate valve is open, and the filament of the RGA is on.

The temperatures were steady at:

PID right: barrel upper: 129°C,  RGA volume: 125°C

PID left: barrel lower: 125°C, Lid: 114°C

The RGA flange was 37°C

Cleanroom was 26°C

Note the upper barrel was very close to the emergency shut off temp of 130°C. In the future we may want to either rewire some of the heating tape or lower the set temperature of the right PID controller.

Luis and I are planning on taking an RGA scan of the MR on Sunday before the campus shuts down for the holidays.

[Luis, Luke]

RGA Volume: T = 23°C, P = 3.0e-9 Torr
Main Volume: T = 22°C, P = 9.90e-9 Torr

After letting the vacuum cool down for a couple days, we reattached the magnets and sensors, then we performed a RGA scan of the vacuum system, now containing the MR sample. The results are attached below. Something to notice is that we are technically not under UHV, though Luke and I believe the reading of the sensor is not completely accurate since it was still coming to a steady state, further test will be performed when the physics building is open again.

[Luis, Luke]

RGA Volume: T = 22°C, P = 2.10e-9 Torr
Main Volume: T = 21°C, P = 5.71e-9 Torr

Measurements of the current state of the vacuum systems were taken today, now that the system had reached UHV status, the results are attached bellow. The first plot overlays the data of the empty chamber taken on 12/16/24 before inserting the MR material, and the data of the system today, with the MR inside. The second plot displays the S/N Ratio of the system. The last plot displays the data of the system with the Ar leak open and closed. Notice that it is common for the Ar leak close data to fail due to the calculation of the gas flux per unit ion current, which is dependent on the Ar peak.

[Luke, Luis]

The vacuum chamber is currently baking. 

We stepped up to 120°C by increments of 30°C starting at 60°C. We took about an hour break at 90°C to let the temperatures equilibrate.  

Current state as of 12:20:

The gate valve is open, the calibrated Argon leak is open, and the filament of the RGA is on.

The temperatures are as follows:

PID right barrel upper: 113°C,  RGA volume: 120°C

PID left barrel lower: 121°C, Lid: 114°C

The lower temperatures should climb as the whole system heats up. 

[Luis, Ma]

Feb/10/25 4:00pm

Bake was stopped.

[Luis]

Feb/11/25 9:30am

Pressure gages were connected.

[Luis, Luke, Ma]

February 12, 2025 - 4:00 PM

We performed an RGA scan with the vacuum system containing the heater elements. The results are attached below.

As we can see, we are not yet under cleanliness standards. The passing threshold is 4 × 10⁻¹⁰, and we are currently measuring nearly double this value. We will continue performing scans to monitor any changes in these readings.

[Ma, Luis]

February 20, 2025 - 3:30 PM

Ma performed an RGA scan with the vacuum system containing the heater elements. The results are attached below.

As we can see, we are not yet under cleanliness standards. The passing threshold is 4 × 10⁻¹⁰, we are very close to it.

[Ma, Luis]

February 24, 2025 - 1:00PM

Ma performed an RGA scan with the vacuum system containing the heater elements. The results are attached below.

1. Macor spacer (drawing: LIGO_Redesign_Macor_Spacer_Drawing_v4.pdf attached below), quantities: 40
   • No defects, damages observed
   • Parts are free from grease/ machining fluid
   • Wall thickness of 1 mm appear to provide sufficient stiffness to part
   • Images of parts: Macor_spacer_0.jpg, Macor_spacer_1.jpg
2. Macor 5-40 UNC screw (drawing: LIGO_Redesign_Macor_Screw_Drawing_v6.pdf attached below), quantities: 20
   • One screw broke, location of break: should edge between head and shaft (see image Macor_screw_5.jpg )
   • All other screws look ok, no damage observed, clean surface overall
   • Images: Macor_screw_0.jpg , Macor_screw_4.jpg

Below is the procedure we will follow to assemble the FROSTI prototype.

1. Install SS guide rods and bottom Macor spacers in bottom reflector
2. Install AlN elements on top of bottom Macor spacers
3. Install upper Macor spacers on top of AlN elements
4. Feed unterminated power and RTD leads through slots in upper reflector
5. Install upper reflector, using guide rods to slowly lower into position
6. Install vented SS bolts for reflectors; Macor bolts for heater elements
7. Remove SS guide rods
8. Bundle power and sensing cable with PEEK cable ties and SS cable mounts
9. Terminate power and sensing cable bundles with PEEK DB25M connectors

FROSTI assembly began today. After a final set of RGA scans were taken, the vacuum chamber was vented and the reflectors were removed. The chamber was then resealed and pumped down again. 

Today we completed the installation of the Macor hardware and heater elements between the two reflector halves. Tomorrow we will route, bundle, and terminate the power and sensor cables. 

FROSTI assembly was completed today. The RTD and power wires were terminated at the DB-25 connectors and the legs were put on. It is currently placed in front of the stand-in test mass (~5 cm away). The FLIR has also been moved back to it's nominal position. As of now, it appears there are some shorts within the power cabling. This will be a focus of tomorrow's work.

Upon finishing the FROSTI assembly last week, we ran into some electrical issues. An electrical short was found between two of the d-sub pins (2 and 8). It appears that the pins were somehow coming into contact with the aluminum surrounding them. This was causing the power supply to trip. The issue was seemingly fixed by adjusting the positioning of the cabling leading out of the reflector. When handling the device in the future, please make sure to keep the wiring as undisturbed as possible. The setup is rather fragile, and moving the cabling around could potentially reintroduce a short like this.

Below is the dark noise spectrum of the Red Pitaya, which was measured over the course of a weekend. Additionally, I have successfully measured a signal from the photodetectors with the FROSTI as the IR source, so it seems there shouldn't be any worry of these particular detectors not being feasible for the RIN measurement.

I tried adjusting the gain settings on the photodetectors to check if this would help improve the RIN spectra measurements. Overall, it doesn't look like it does, and if anything, looks worse. I assume this is so because as the gain is lowered, the amount of detectable signal from the FROSTI becomes smaller and smaller.

I have begun the (hopefully) final RIN measurements at 3:30 PM today. If you need to go into the cleanroom at any time between now and Sunday (the 22nd), please do not touch the FROSTI, the Red Pitaya, the photodetectors, or any of the wiring.

Attached below are updated plots for the FROSTI RIN measurements for Jan 14 group meeting.

On Tuesday, we prepared the FROSTI for disassembly in anticipation of the APS filming that is set to take place in the labs. The FROSTI has been unbolted from the optical table in the cleanroom, with its wires weighted down and the majority of its screws removed to ensure an easy removal of the reflectors during the filming process.

On Tuesday (Jan 21), we took the FROSTI apart in front of a filming crew. It was a success! The footage is going to be used in an APS video detailing the experimental cosmology research conducted in the department.

The FROSTI reflectors, heater elements, and legs were all bagged separately and a currently being stored in the cleanroom. If you need to do any work in there, please be mindful of these parts. The elements are currently on the shelf above the optical table, and the reflectors are placed on the table in the back corner.

Below is a preview of the final RIN figure that will be included in the FROSTI instrument paper. A quick summary of what is shown below:

The original RIN CSD measurement is shown on the top panel in red. Frequency bins that exhibit external electronics noise (ex. ADC, photodetector noise, etc.) are identified and shaded in gray. These noisy bins are then excluded from the dataset before beginning the next step in the analysis process: rebinning. Here, the resolution of the spectrum can be changed by averaging frequency bins together within a specified interval, with the goal of pushing the measurement curve closer to the A+ requirement shown in the figure. For demonstration below, the spectrum goes from a resolution of ~0.93 Hz to 14.90 Hz.

Upon final review of the FROSTI analysis included in the (hopefully) soon-to-be submitted instrument paper, I've made some adjustments to the reflectivity analysis that estimates the amount of power delivered to the test mass by the FROSTI. Initially, as detailed in elog 447, the delivered power was approximated to be 12.6 W (later adjusted to 12.9 W), with roughly 18% of this power being reflected by the test mass. After some final adjustments, this value now is closer to 12.0 W, with 10.2 W absorbed (15% power reflection). Below is a table showing the updated values for the FROSTI prototype tests:

FLIR: After some adjustments, the plot generated from the FLIR measurements look much more symmetric (see attachment). There are more included grid points, which smooths out the curve as compared to last week.

Red Pitaya: It looks like a new OS update was released for the RP, which includes a new Python API (was previously only available in C). I'm going to try and update the one we have currently running in lab.

I have been looking at the feasibility of an alternative heater element design for FROSTI that replaces the original ring-like heater elements with n rectangular elements with straight edges. They form an n-sided regular polygon that could well approximate the original annular ring if n is large enough. This eliminates curved surfaces requirement for the heater elements, which was the source of the many month production delay for the prototype parts.

This design was implemented in COMSOL, shown in the attached. From the face on view, each element has a trapezoid shape with straight edges. The edges between neighboring elements are parallel, with a space of 2 mm in between them.

The ray tracing and thermal analysis obtained from COMSOL are shown in the attached pdf.

In particular, the 2D irradiance profiles were obtained from the ray tracing (so far from the front heating surfaces only). The 1D radial profiles were integrated and shown in the attached. The power delivery efficiency for the original ring-like heater element design is integrated to be roughly 65%, for comparison. The plot also shows the radial irradiance profiles for three different straight-edge designs, which correspond to 16 edges, 18 edges, and 24 edges. We see that with the straight-edge designs, the irradiance profiles stay in a good Gaussian shape. In addition, with a larger number of edges, the power efficiency increases, but is always less than the case for the optimized ring-like design.

The thermal distortions for the TM were also obtained from COMSOL, using the irradiance profiles at the TM HR. As shown in the attached, with the straight-edge design, the effects on the thermal lens OPD and the HR surface deformation are similar to the ring design, but with less severe edge roll-off for instance.

In the previous post, we saw that for the heater element design with straight edges in replacement of the current eight-element ring-like design, it provides the similar Gaussian-like irradiance profiles, but with smaller power delivery efficiencies, as shown in the plot. This turned out to result in similar but less prominent thermal effects.

They only differ from the original baseline design by a source power rescaling, however, as shown in the plot, where we see the power-rescaled irradiance profiles for the straight edge designs are close to that for the ring design. The resulting temperature profiles and thermal distortions are shown in plot and plot. The thermal effects for the 16 straight-edge design with renormalized source power for instance are strikingly similar to that for the original ring design.

An alternative straightened heater element design has also been investigated with COMSOL FEA simulation. As shown in the attached, in this new design each heater element component is cut with multiple straight edges but remains connected, shown in the same colors (green and red). In the example, four straight edges are cut from each of the four heater components (4x4=16 edges in total). There is no spacing between the neighboring edges from the same element component, but the edges from different components are separated by 2mm, as can be seen in the attached. This new N-in-one straight edge design offers similar irradiance compared to that for the evenly-spaced N-sided regular polygon straight edge design with the same number of edges, as shown in the plot. It however has fewer heater components, four in this case, which makes it easier to implement in assembly and wiring, and less vulnerable to electrical and thermal shorts with their fewer heater element pins.

Drawings and CAD models of the straight-edge designs are exported, and are visualized in SOLIDWORKS. Two are attached. One is a single edge of the evenly spaced polygon design with 16 edges, and the other is the 8x2 design, with two neighboring edges grouped together to replace the original single curved heater.

For the straight edge design in COMSOL, ray power detectors were placed at the heater's front surface. The irradiance is shown in figure. The amount of light rays deposited back to the heater is small when close to the center, where it is closer to the original ring. The ray power increases as we move further away from the center toward the edges. In addition, the total power integrated at the heater's front surfaces is about 21% of the original heater's emitted power. This could account for the power efficiency difference between the straight edge design and the ring design, as shown in plot for instance.

A quick update on the effective emissivity analysis for the CIT FROSTI testing:

I was able to (roughly) match the OPD data to a referenced COMSOL model, with an applied power of 12.6 W (as seen below). However, when changing the emissivity of the ETM in COMSOL, the dT profiles do not seem to change much. I am not sure as to why this is the case at the moment, and will continue to look further.

Additionally attached are the current RIN measurements of the FROSTI prototype. Shown is the PSDs of both channels, in reference to their individual backgrounds.