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  Richardson Lab Experimental Log, Page 11 of 11  Not logged in ELOG logo
ID Date Author Type Categorydown Subject
  Draft   Tue Oct 1 19:41:23 2024 ShaneUpdateCDSCyMAC Timing Chassis Issue
[Shane, Luis] Summary of the issue we've been having with the timing chassis: when we connect only the Valon 5015 to power, the timing signal comes out of it sinusoidal as expected and the status lights are steady and all looks good. As soon as we connect the 3010 to power, the signal (both coming out of the 5015 and coming out of the 3010) go flat and the status lights of the 5015 start to flicker. We think what may be going on is that the 5015 is drawing just enough power to survive on its own, but when the current gets split to go to the 3010 as well, the 5015 takes more than it needs and becomes overpowered, and thus no longer outputs anything. We want to test further by powering them with two separate power supplies, but we need another one of the power connectors for the 3010 (the only one we have branches out from the connector to the 5015 and we don't want to cut any of the wires). Images of the inside of the chassis, along with two roughly sketched circuit diagrams (one showing the current setup, in which they're powered by the same source, and one showing a possible test set up, in which they're powered separately.
Attachment 1: IMG_5917.jpeg
IMG_5917.jpeg
Attachment 2: IMG_5803.jpeg
IMG_5803.jpeg
Attachment 3: IMG_5804.jpeg
IMG_5804.jpeg
  461   Thu Oct 17 13:24:23 2024 ShaneUpdateCDSTiming Chassis issue identified

[Ma, Luis, Shane]

Working theory for the timing chassis issues had been that the 1A breaker was tripping and causing the failure of the Valon 5015 and 3010 to output the timing signal correctly. We just tried bypassing the breaker, running 6 V on the benchtop power supply (set the current limit to 1.5A), with the 5010 generating the sine wave to pass to the 3010. All worked correctly, and there were no issues. Square wave outputted by the 3010 was exactly as desired (image attached) at the correct frequency, and this confirms the issue was the breaker, not the valon 5015. Ready to go ahead with ordering a new replacement breaker.

Attachment 1: IMG_6462.jpeg
IMG_6462.jpeg
Attachment 2: IMG_6464.jpeg
IMG_6464.jpeg
  465   Fri Oct 25 10:56:30 2024 ShaneUpdateCDSTiming Chassis fixed and reinstalled
[Ma, Shane]

We replaced the 1A breaker in the timing chassis today with a 4A one, and tested that all is working well. The chassis successfully outputted the correct signal (image attached). The real time models have also been restarted and the CyMAC diagnostics screen is showing all green flags. Timing chassis has been closed up and reinstalled in the server rack.

Attachment 1: successful_timing.jpeg
successful_timing.jpeg
  473   Thu Nov 14 11:58:05 2024 ShaneUpdateCDSTurbo pump connection troubleshooting
Attempted connection to the TV551 turbo pump through Varian/Agilent's software on spica. Successful connection established, and we are able to read out al the readings associated with the pump (status, temperature, etc) through the software, which is actually pretty extensive and well organized. Was able to stop and restart the pump with no issues. Serial communications seem to be working fine, and the current serial settings (baud rate 9600, serial type RS232) all match what the Iolan was expecting with the previous connection test. Also notable: the code used for the previous (failed) connection test is written using 'Letter protocol', which is the older of the two communications protocols supported by these kinds of pumps. This rules out the pump being too old to accept the newer communication format as the issue, since it's the older format being used anyway. Will continue trouble shooting to determine why previous connection test failed.
  484   Wed Dec 4 16:01:23 2024 ShaneUpdateCDSVac serial interfacing troubleshooting update
Update on the issue with serial interfacing for the TV 551 turbo pump: Tried a new test today, to see if the commands being sent to the controller were actually getting through at all, since we know that no response is getting back to us. To test this, I sent the start/stop command for the pump, disconnected the serial connection and instead connected the controller to spica so I could run the manufacturer's software, and used the manufacturer's sotware to check the pump status manually. After trying a few variations of this test, during which the pump status did not change at all from 'normal' (meaning the stop command being sent was not actually received), we've concluded that the commands being sent to the pump with the serial comms code are not being received. Further troubleshooting needed.
  505   Tue Jan 28 13:30:46 2025 shaneUpdateCDSSerial comms testing update
Attempted to communicate with the smaller vac pump (TwissTor 74) via Agilent software today. Was able to communicate with the pump via python serial connection code as usual, with no issues. When using the manufacturer software though, it was unable to 'locate' the pump and failed to connect to it. So manufacturer software works for the big (older) pump, but not the smaller, newer one. Unclear if this is somehow related to the fact that using the manufacturer software for the bigger pump involved manually connecting its controller to spica with a db9, and there was no obvious way to do that for the smaller pump's controller.
  518   Wed Feb 19 13:44:48 2025 ShaneUpdateCDSVac serial interfacing update
[Jon, Shane]

Debugging update for vac system serial communications: we were able to successfully connect the smaller turbo pump to the Varian (manufacturer) software today by plugging the controller db9 directly into spica, and verified that the pump was able to send and receive information. Still no success on communication with the larger pump via python serial code, though. Issue potentially lies in the pinout mapping of the connectors, as the pinouts we'd been using work successfully for the small pump which only requires 3 connections (RXD, TXD, GND), but the large pump may require more. Tried to test this on the big pump by keeping the pinout setup for the small pump, and incrementally adding the remaining 6 connections on a one to one scale (Pin 1 matched to Pin 1, etc) between the controller DB9 and the field DB9 connected to the IOLAN ethernet cable. After each new connection was added, I retried running the serial connection code. None of the additional connections yielded any results, and the large pump remained unable to connect through the code. Next step is further looking into documentation on the pinouts to see if the large pump requires a different connection setup than the small pump.

  527   Thu Feb 27 18:22:21 2025 ShaneUpdateCDSOngoing work in server rack and desk area (1119)
As part of the vacuum communications debugging process, there is ongoing work in the server rack and desk area in 1119. Please be careful not to move any of the materials left out in the server rack or on the work bench.
  532   Tue Mar 4 10:47:03 2025 ShaneUpdateCDSVac system pinouts
Attached here are the pinouts, as we currently know them, for the vacuum system. The three items focused on here are the Agilent TwissTorr 74 FS turbo pump (the smaller/newer pump) and controller, the Agilent TV 551 Navigator turbo pump (the larger/older pump) and controller, and the Eight-channel Perle IOLAN SDS8 terminal server. The 'field' pinouts in the attached tables refer to the DB9 end of the RJ45F to DB9F converter.
Attachment 1: vac_pinouts_1.jpeg
vac_pinouts_1.jpeg
Attachment 2: vac_pinouts_2.jpeg
vac_pinouts_2.jpeg
  533   Wed Mar 5 12:16:28 2025 ShaneUpdateCDSVac system communications update

[Shane, Jon]

Update on the serial interfacing with the vacuum system: both turbo pumps are now able to successfully communicate through the code. The older pump, for unknown reasons, required a newer version of the communication syntax (despite the newer, small pump being able to communicate fine with the old communication format). We have also confirmed that the newer pump works with this new format as well. Next step is interfacing the pressure gauge.

  534   Wed Mar 5 18:13:20 2025 ShaneUpdateCDSvac system comms

[Shane, Jon]

Update on the serial interfacing with the Inficon VGC503 pressure gauge: We began setup of the Inficon pressure gauge today. We configured the ethernet setting via USB and assigned it a static IP address of 192.168.1.30, which is listed in the network table on the lab wiki. It is showing up on the network successfully, and is responding to pings. Will attempt communication via code next.

  535   Mon Mar 10 17:03:52 2025 ShaneUpdateCDSPressure Gauge successful connect
Vac system serial interfacing update: the pressure gauge is now able to communicate successfully through the code. It's been set to a static ip of 192.168.1.30, on port 8000.
  8   Fri Jul 22 13:20:28 2022 PhoebeUpdate Comsol
I will be using comsol until 1:30 pm today. I will be updating the model for the heater mount to be thicker in certain areas, so that it can feasibly be 3D printed. Specifically, the radius of the center cartridge mount has been increased to add thickness to the pipe and the arms of the bridge. This will allow us to print with a much smaller chance for error, as the printer can print objects with a minimum length of 1 mm.
  37   Tue Feb 28 19:33:51 2023 PeterUpdate 532 M2 Measurements
Y axis of plot in units of micrometers. X axis in units of millimeters.
  46   Wed Mar 8 18:35:52 2023 PamellaUpdate Lab cleaning
Today Pamella finished cleaning of the cleanroom, starting with the HEPA vacuuming, mopping and clearing all floor with IPA wipes. Also Pamella and Julian finished cleaning of lab floor, starting with the HEPA vacuuming and mopping. Shane and Pamella wiped down every surfaces of the laser table, computer table and the table with the vacuum pieces inside the cleanroom. Shane, Peter, Tayler, Pamella and Julian then wiped down every surface of the laser table outside the cleanroom. We wiped the main tabletop as well as the legs and all parts for the table. We wiped the computer desk, the boxes, the cabinets and every part outside the cleanroom. For now we finished the lab cleaning.
  371   Fri May 31 19:37:47 2024 LukeUpdate Vacuum chamber Disassembly
[Luke, Aiden, Jon, Michel, Tyler] Work done: On Tuesday (5/28) we removed the RGA line with minimal difficulty. On Wednesday (5/29) we removed the turbo pump, which had a few bolts that we needed to cut. We borrowed a dremel with ceramic blades from the machine shop to help remove some of the bolts. On Thursday we moved the vacuum chamber onto the floor to check and resecure the heating band on the bottom of the vacuum chamber. We then relocated the posts the vacuum chamber rests on closer to the end of the table and reinstalled the chamber. The post’s height was also reduced from 2in to 1in. Current state of vacuum chamber: The vacuum chamber is currently reinstalled in its new position. Some of the parts on the table will be used in the assembly of the turbo pump and RGA lines with the others being able to be moved to storage.
Attachment 1: IMG_1681.jpg
IMG_1681.jpg
Attachment 2: IMG_1680.jpg
IMG_1680.jpg
Attachment 3: IMG_1680.jpg
IMG_1680.jpg
Attachment 4: IMG_1681.jpg
IMG_1681.jpg
  378   Wed Jun 19 18:45:14 2024 LukeUpdate Vacuum chamber reassembly
[Luke, Aiden, Mohak , Tyler] On Tuesday we had the silver screws for the spherical cube shortened by a quarter of an inch so that they would fit into the gate valve. We then attached the spherical cube to the vacuum chamber. On Wednesday we finished assembling the RGA line and the main turbo pump.
Attachment 1: image_2024-06-19_182556383.png
image_2024-06-19_182556383.png
Attachment 2: image_2024-06-19_182631737.png
image_2024-06-19_182631737.png
Attachment 3: IMG_1710.jpg
IMG_1710.jpg
  423   Mon Aug 12 16:35:30 2024 Luke Update Ringheater modeling Update
Attachment 1: HR_surface_deformation.png
HR_surface_deformation.png
Attachment 2: Irradiation_pattern_input.png
Irradiation_pattern_input.png
Attachment 3: HR_surface_deformation_other.png
HR_surface_deformation_other.png
  451   Wed Oct 2 10:31:46 2024 Xuesi MaConfiguration Group Meeting Slides 10/2/2024

Group Meeting slides for Non-deterministic Heater Response.

Attachment 1: Group_Meeting_10_2.pdf
Group_Meeting_10_2.pdf
  452   Wed Oct 2 12:05:42 2024 Luke Update Ringheater modeling Update

Power point slides

  455   Wed Oct 2 14:49:59 2024 LiuUpdate FROSTI ETM actuation
Proposed FROSTI ETM actuation on the HOM7 resonance. Animation
  460   Wed Oct 16 14:13:31 2024 LiuUpdate FROSTI with non uniform absorption scattering sources
Slides
  Draft   Wed Oct 23 12:33:54 2024 Luke Update Zernike calculation update

PowerPoint slides new

PowerPoint slides older

  503   Mon Jan 27 11:29:38 2025 Xuesi MaUpdate Heater Element Test

[Ma, Cece, Luke, Mary, Shane]

On Friday (Jan 24), we installed the heater elements on the stand. The heater elements are arranged from 1 to 8, oriented from right to left as shown in Attachment 1. Each wire has been labeled according to its corresponding element number and type (e.g., RTD connections, heater connections).

Note: We currently do not have enough PEEK zip ties, so standard zip ties have been used temporarily. These must be replaced with PEEK zip ties before the setup is placed in the vacuum chamber.

Attachment 1: 20250124_165434.png
20250124_165434.png
Attachment 2: 20250124_165342.png
20250124_165342.png
  504   Mon Jan 27 23:35:28 2025 Xuesi MaUpdate  

[Ma]

Installed all the pins to the peek DB 25 connectors

Attachment 1: 20250127_142647.jpg
20250127_142647.jpg
Attachment 2: 20250127_153454.jpg
20250127_153454.jpg
Attachment 3: 20250127_154516.jpg
20250127_154516.jpg
  506   Fri Jan 31 15:03:09 2025 Xuesi MaUpdate Heater Element Circuit Check

[Ma] Wed 1/29/2025

No short circuit between heater element ✓

No short circuit to ground on any pin ✓

No short circuit between connectors ✓

Heater Number Power Resistor before (Ohm) Power Resistor now (Ohm) RTD Resistor before (Ohm) RTD Resistor now (Ohm)
1 73.6 73.1 81.8 81.3
2 70.4 69.6 82.1 81.6
3 71 70.5 84.5 84
4 71.5 71 80 79.4
5 70.5 70.2 81.7 81.2
6 72 71.6 79.4 78.7
7 69.2 69 78.2 77.5
8 71.1 70.6 84.2 83.6
  508   Mon Feb 3 13:17:21 2025 Xuesi MaUpdate  

[Ma]

changed all zip ties to peek zip ties, and grouped wires together. The setup is ready to go into the chamber.

Attachment 1: 20250203_123153.jpg
20250203_123153.jpg
Attachment 2: 20250203_123213.jpg
20250203_123213.jpg
  514   Tue Feb 18 10:01:07 2025 Xuesi MaUpdate  

[Ma, Pooyan, Tyler]

On Friday, we connected the vacuum chamber with the Cymac.

Attachment 1: IMG_7916.jpeg
IMG_7916.jpeg
Attachment 2: IMG_7915.jpeg
IMG_7915.jpeg
Attachment 3: IMG_7917.jpeg
IMG_7917.jpeg
  515   Tue Feb 18 10:02:16 2025 Xuesi MaUpdate Group Meeting Slides 2/18/2025

https://docs.google.com/presentation/d/1WiV2VqS0BzXNCK6VYYQ-Ty8xlHnzXatQaFbMf1-0rsY/edit?usp=sharing

  525   Tue Feb 25 10:02:32 2025 Xuesi MaUpdate  

1424039912.625576 2025/02/19 22:38:14 UTC Time start

24V 2.8A right after start all 8 elements

1424044804.902443 2025/02/19 23:59:46 UTC Time stop

24V 1.8A right before stop all 8 elements

0.1A right before start and right after stop


note: turned on briefly to check current right before stop


2/20 RGA Scan


spikes??


1424129207.857777 2025/02/20 23:26:29 UTC Time start

24V 2.9A right after start all 8 elements

1424140789.856096 2025/02/21 02:39:31 UTC Time stop

24V 1.7A right before stop all 8 elements

0.1A right before start and right after stop


2025/02/21 02:43:19 UTC

Main chamber pressure: 1.54e-8

RGA chamber pressure:5.06e-9


spikes are due to loose connection between connectors.


1424210410.173863 2025/02/21 21:59:52 UTC Time start

24V 2.9A right after start all 8 elements

1424218357.96404 2025/02/22 00:12:19 UTC Time stop

24V 1.7A right before stop all 8 elements

each elements: 0.3A (0.2A increment)(all)

0.1A right before start and right before stop


2/24 RGA Scan


1424467918.129082 2025/02/24 21:31:40 UTC Time start

12V 2A right after start all 8 elements

1424478936.635821 2025/02/25 00:35:18 UTC Time stop

12V 1.6A right before stop all 8 elements

each elements: 0.4A (0.2A increment)(all)

0.2A right before start



rise time: A(1-exp(-t/tau))+B

fall time: Aexp(-t/tau) +B

Attachment 1: resistance_vs_time_all_channels_all_time.pdf
resistance_vs_time_all_channels_all_time.pdf
Attachment 2: temperature_vs_time_all_channels_all_time.pdf
temperature_vs_time_all_channels_all_time.pdf
Attachment 3: resistance_vs_time_rise_time.pdf
resistance_vs_time_rise_time.pdf
Attachment 4: resistance_vs_time_fall_time.pdf
resistance_vs_time_fall_time.pdf
  529   Tue Mar 4 03:33:18 2025 Xuesi MaUpdate Update

Spikes Appear Again, need to address it systematically.

Power on and off before reaching steady state ✔

At 12V, the rise and fall time of heater elements are different from 24V.

Initial guess is due to temperature in the chamber. However, it does not seem to be the case, 24V with 30c have the same hall time as 24V at lower temperature.

Attached are some graphs for rise and fall time

After a weekend of powering on, the main chamber pressure stabilized in the UHV region.

Temperature in the chamber seems also not to change.

Attachment 1: resistance_vs_time_all_channels_all_time.pdf
resistance_vs_time_all_channels_all_time.pdf
Attachment 2: resistance_vs_time_rise_time.pdf
resistance_vs_time_rise_time.pdf
Attachment 3: resistance_vs_time_fall_time.pdf
resistance_vs_time_fall_time.pdf
Attachment 4: resistance_vs_time_rise_time_12V.pdf
resistance_vs_time_rise_time_12V.pdf
Attachment 5: resistance_vs_time_fall_time_12V.pdf
resistance_vs_time_fall_time_12V.pdf
Attachment 6: resistance_vs_time_fall_time_24V_30c.pdf
resistance_vs_time_fall_time_24V_30c.pdf
  539   Tue Mar 11 10:43:57 2025 Xuesi MaUpdate  

Continue investigation in the spikes

Pulsed ADC with a function generator and find no spikes. Rules out ADC for causing the spikes

Loopback test that bypasses the FROSTI Chassis shows spikes (spikes happened on all channels at the same time)

Next step is to bypass the AI Chassis to find the source of the spikes

Attachment 1: 20250310_171936.jpg
20250310_171936.jpg
  544   Mon Mar 31 15:41:56 2025 Xuesi MaUpdate  

The result from AI Chassis bypass test showed that the AI Chassis may be the problem. There are no spikes from DAC's direct output.

All chassis except timing chassis are turned off. Power supplies for 24V, 18V, and -18V are turned off

The AI chassis has been taken out of the rack for further inspection

Refer to:

https://dcc.ligo.org/LIGO-E2300117

https://dcc.ligo.org/cgi-bin/private/DocDB/ShowDocument?.submit=Identifier&docid=D2300124&version=

  545   Tue Apr 1 11:47:08 2025 LiuUpdate  
Attachment 1: Thermal_state_decoder_update.pdf
Thermal_state_decoder_update.pdf
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