Today's CyMAC work:
• Finished assembling external power supply cable for the timing chassis (see attached image)
• Also did some debugging of AA and AI chassis re: power issues. After testing voltages at various test points on the power regulator board (TP1-TP6) in the AA chassis, it seems like it's the source of the problem. Used bench DC power supply to test, running 15V, and the correct voltage is coming in to the board but something significantly smaller is being output. We're also getting unexpected negative signs on voltage at certain test points, with leads in correct positions
• Upon further examination, it looks like the lights on the filter boards are actually turning on (in both the AA and AI chassis), though it's only 2/4 lights on each board and they are very faint
• Corrected DC on/off switch spade lug orientation in AI chassis.
• Tested AI chassis power regulator board to see if the problem was the same, and found again that voltage coming in was correct, and voltage going out was not.
• In case of interest in exact numbers, results were as follows:
  • Voltage difference between TP1(+Vin) and TP6(-Vin) is ~30V
  • Voltage difference between grounded chassis wall and TP1 (+Vin) is ~15V
  • Voltage difference between grounded chassis wall and TP6(-Vin) is ~-15 V
  • voltage difference between TP2(+Vout) and TP5(-Vout) is ~3V
  • Voltage difference between TP3 (gnd) and TP2(+Vout) is -0.065V
  • Voltage difference between TP5(-Vout) and ground is ~3V

• pre-cleaning particle counts:
  • zone 3
  • 0.3 mu: 2494
  • 0.5 mu: 748
  • 1.0 mu 124
  • zone 4
  • 0.3 mu: 374
  • 0.5 mu: 41
  • 1.0 mu: 0
• 3:45 pm: Started wiping the surfaces(laser table,chamber, computer) inside the cleaning room.
• 4:05 pm: Finished wiped the surfaces
• 4:08 pm: Began vacuuming cleanroom floor
• 4:28 pm: Finished vacuuming cleanroom floor.
• 4:29 pm: Began mopping the cleanroom floor.
• 5:15 pm: Finished cleanroom clean.
• 6:00 pm: post-cleaning particle counts (full 5 zone measurement) attached below

cleaning cleanroom and particle count

• 11:08 am: started particle count
  • zone 3:
    • 0.3 u: 4198
    • 0.5 u: 1080
    • 1.0 u: 581
• zone 4:
  • 0.3 u: 1247
  • 0.5 u: 623
  • 1.0 u: 415
• 11:24 am: break for removal of vac chamber insulation (pictures attached), with counts before removal as seen above, and counts after removal/replacement for zone 3 as follows:
  • zone 3:
    • 0.3 u: 2993
    • 0.5 u: 415
    • 1.0 u: 207
• 12:02 pm: began surface check and wipedown
• 12:13 pm: started vacuuming the floor
• 12:25 pm: finished vacuuming the floor
• 12:26 pm: started mopping the floor
• 12:32 pm: finished mopping the floor
• 12:32 pm: started cleaning the buckets
• 12:37 pm: started mopping with IPA wipes
• 12:43 pm: finished mopping with IPA wipes
• 12:45 pm: changed sticky floor mats
• 12:47 pm: started particle count
  • zone 3:
    • 0.3 u: 2951
    • 0.5 u: 290
    • 1.0 u: 41
• zone 4:
  • 0.3 u: 290
  • 0.5 u: 0
  • 1.0 u: 0

cleaning cleanroom and particle count

• 12:30 pm: Tyler and Aiden started organizing cables in cleanroom
• 12:35 pm: started particle count in flow bench
• 0.3 u: 11681
• 0.5 u: 3284
• 1.0 u: 1039
• 12:50 pm: started cleanroom particle count
  • zone 3:
    • 0.3 u: 14549
    • 0.5 u: 10351
    • 1.0 u: 6194
• zone 4:
  • 0.3 u: 10808
  • 0.5 u: 4655
  • 1.0 u: 1953
• 1:07 pm: began surface check and wipedown, including softwalls
• 1:19 pm: started vacuuming the floor
• 1:28 pm: finished vacuuming the floor
• 1:29 pm: started mopping the floor
• 1:33 pm: finished mopping the floor
• 1:34 pm: started cleaning the buckets
• 1:37 pm: started mopping with IPA wipes
• 1:39 pm: finished mopping with IPA wipes
• 1:40 pm: changed sticky floor mats
• 1:41 pm: started particle count
  • zone 3:
    • 0.3 u: 8397
    • 0.5 u: 5071
    • 1.0 u: 2618
• zone 4:
  • 0.3 u: 6651
  • 0.5 u: 4323
  • 1.0 u: 2120

cleaning cleanroom and particle count

• 12:30 pm: ran zero count test on particle counter
• 12:32 pm: started particle count.
  • zone 3:
    • 0.3 u: 59,488
    • 0.5 u: 9561
    • 1.0 u: 706
• zone 4:
  • 0.3 u: 7732
  • 0.5 u: 1912
  • 1.0 u: 290

NOTE: Frame ceiling tile collapsed in cleanroom, explaining insanely high 0.3 u particle count in zone 3 (nearly 6 times above limit). Wiped down tile and put it back in ceiling frame.

• 12:56 pm: began surface check and wipedown, including softwalls
• 1:16 pm: started vacuuming the floor
• 1:32 pm: finished vacuuming the floor
• 1:33 pm: started mopping the floor
• 1:47 pm: finished mopping the floor
• 1:48 pm: started cleaning the buckets
• 1:53 pm: started mopping with IPA wipes
• 2:05 pm: finished mopping with IPA wipes
• 2:06 pm: changed sticky floor mats
• 1:53 pm: started particle count
  • zone 3:
    • 0.3 u: 6401
    • 0.5 u: 3450
    • 1.0 u: 1787
• zone 4:
  • 0.3 u: 4073
  • 0.5 u: 2452
  • 1.0 u: 1039

cleaning cleanroom and particle count

• 2:03 pm: changed sticky floor mats
• 2:05 pm: started particle count
  • zone 3:
    • 0.3 u: 4863
    • 0.5 u: 1205
    • 1.0 u: 872
• zone 4:
  • 0.3 u: 1953
  • 0.5 u: 789
  • 1.0 u: 457
• 2:35 pm: began surface check and wipedown, including softwalls and ceiling tiles
• 2:45 pm: started vacuuming the floor
• 2:56 pm: finished vacuuming the floor
• 2:57 pm: started mopping the floor
• 3:01 pm: finished mopping the floor
• 3:02 pm: started cleaning the buckets
• 3:05 pm: started mopping with IPA wipes
• 3:08 pm: finished mopping with IPA wipes
• 3:09 pm: started particle count
  • zone 3:
    • 0.3 u: 5528
    • 0.5 u: 2203
    • 1.0 u: 1662
• zone 4:
  • 0.3 u: 1080
  • 0.5 u: 415
  • 1.0 u: 332

cleaning cleanroom and particle count

• 5:10 pm: ran zero count test on particle counter
• 5:14 pm: started particle count

  NOTE: initial counts are significantly above allowed limit. ~10 times larger than ISO class 5 standard in the smallest size range. Realized partway through ceiling tile changes that the power/lights for some of the hepa fans in the ceiling frame had been turned off. May explain this high number. Have since turned fans back back on.

  • zone 3:
    • 0.3 u: 109208
    • 0.5 u: 16337
    • 1.0 u: 581
• zone 4:
  • 0.3 u: 51340
  • 0.5 u: 9228
  • 1.0 u: 581
• 5:33 pm: started replacing ceiling tiles
• 6:25 pm: began surface check and wipedown, including softwalls
• 6:33 pm: started vacuuming the floor
• 6:45 pm: finished vacuuming the floor
• 6:45 pm: started mopping the floor
• 6:50 pm: finished mopping the floor
• 6:52 pm: started cleaning the buckets
• 6:53 pm: started mopping with IPA wipes
• 6:58 pm: finished mopping with IPA wipes
• 6:59 pm: changed sticky floor mats
• 7:00 pm: started particle count
  • zone 3:
    • 0.3 u: 5404
    • 0.5 u: 1413
    • 1.0 u: 41
• zone 4:
  • 0.3 u: 1704
  • 0.5 u: 332
  • 1.0 u: 166

cleaning cleanroom and particle count

• 11:50 am: ran zero count test on particle counter
• 11:55 am: started particle count
  • zone 3:
    • 0.3 u: 1787
    • 0.5 u: 581
    • 1.0 u: 166
• zone 4:
  • 0.3 u: 623
  • 0.5 u: 290
  • 1.0 u: 124
• 12:17 pm: began surface check and wipedown, including softwalls
• 12:25 pm: started vacuuming the floor
• 12:36 pm: finished vacuuming the floor
• 12:44 pm: started mopping the floor
• 12:57 pm: finished mopping the floor
• 12:58 pm: started cleaning the buckets
• 12:59 pm: started mopping with IPA wipes
• 1:05 pm: finished mopping with IPA wipes
• 1:06 pm: changed sticky floor mats
• 1:08 pm: started particle count
  • zone 3:
    • 0.3 u: 1621
    • 0.5 u: 581
    • 1.0 u: 332
• zone 4:
  • 0.3 u: 1080
  • 0.5 u: 457
  • 1.0 u: 249

cleaning cleanroom and particle count

• 10:45 am: ran zero count test on particle counter
• 11:02 am: started particle count
  • zone 3:
    • 0.3 u: 3284
    • 0.5 u: 1247
    • 1.0 u:332
• zone 4:
  • 0.3 u: 1829
  • 0.5 u: 581
  • 1.0 u: 207
• 11:15 am: began hepavac of rest of lab
• 11:19 am: began surface check and wipedown, including softwalls
• 11:32 am: finished hepavac of rest of lab
• 11:35 am: started vacuuming the cleanroom floor
• 11:45 am: finished vacuuming the floor
• 11:47 am: started mopping the floor
• 11:55 am: finished mopping the floor
• 11:56 am: started cleaning the buckets
• 11:57 am: started mopping with IPA wipes
• 12:02 pm: finished mopping with IPA wipes
• 12:03 pm: changed sticky floor mats
• 12:04 pm: started particle count
  • zone 3:
    • 0.3 u: 3117
    • 0.5 u: 374
    • 1.0 u: 124
• zone 4:
  • 0.3 u: 4531
  • 0.5 u: 540
  • 1.0 u: 0

cleaning cleanroom and particle count

• 12:00 pm: started particle count
  • Zone 3:
    0.3 u: 2826
    0.5 u: 457
    1.0 u: 166
  • Zone 4:
    0.3 u: 457
    0.5 u: 83
    1.0 u: 41
• 12:17 pm: began surface check and wipedown. NOTE: found a few ants crawling up the metal table frame and on the desk
• 12:29 pm: started vacuuming the floor
• 12:45 pm: Finished vacuuming the floor
• 12:46 pm: Started mopping the floor
• 12:52 pm: Finished mopping the floor
• 12:55 pm: Started cleaning the buckets
• 1:02 pm: Started mopping with IPA wipes
• 1:11 pm: Finished mopping with IPA wipes
• 1:12 pm: Changed sticky floor mats
• 1:14 pm: started particle count
  • Zone 3:
    0.3 u: 2577
    0.5 u: 457
    1.0 u: 166
  • Zone 4:
    0.3 u: 457
    0.5 u: 41
    1.0 u: 0

cleaning cleanroom and particle count

• 1:10 pm: started particle count
  • Zone 3:
    0.3 u: 2535
    0.5 u: 207
    1.0 u: 41
• Zone 4:
  0.3 u: 789
  0.5 u: 41
  1.0 u: 0
• 1:30 pm: began surface check and wipedown
• 1:41 pm: started vacuuming the floor
• 1:55 pm: finished vacuuming the floor
• 1:57 pm: started mopping the floor
• 2:01 pm: finished mopping the floor
• 2:02 pm: started cleaning the buckets
• 2:08 pm: started mopping with IPA wipes
• 2:17 pm: finished mopping with IPA wipes
• 2:18 pm: changed sticky floor mats
• 2:19 pm: started particle count
  • Zone 3:
    0.3 u: 3990
    0.5 u: 1080
    1.0 u: 374
• Zone 4:
  0.3 u: 540
  0.5 u: 207
  1.0 u: 0

cleaning cleanroom and particle count

• 10:06 am: ran zero count test on particle counter
• 10:07 am: started particle count
  • zone 3:
    • 0.3 u: 2203
    • 0.5 u: 831
    • 1.0 u: 540
• zone 4:
  • 0.3 u: 374
  • 0.5 u: 124
  • 1.0 u: 124
• 10:25 am: began surface check and wipedown
• 10:34 am: started vacuuming the floor
• 10:44 am: finished vacuuming the floor
• 10:45 am: started mopping the floor
• 10:49 am: finished mopping the floor
• 10:50 am: started cleaning the buckets
• 10:57 am: started mopping with IPA wipes
• 11:01 am: finished mopping with IPA wipes
• 11:02 am: changed sticky floor mats
• 11:03 am: started particle count
  • zone 3:
    • 0.3 u: 2535
    • 0.5 u: 374
    • 1.0 u: 166
• zone 4:
  • 0.3 u: 581
  • 0.5 u: 41
  • 1.0 u: 0

Created a Google Slides presentation to summarize all the mirror surface map information that we use for simulating interferometers. 

A+ expected maps are based on correspondence with G. Billingsley. The estimate for the A+ ITMs will be to take the “as polished” data and add coating non-uniformity to it. (T2000398) Neither of these are scaled for the precise thickness of the Ti:Ge coatings.

Google Slides link: https://docs.google.com/presentation/d/1ge-ciAiEdNyyTvSShYdZz2JpACFRY2W3JDpxHRqMnOQ/edit?usp=sharing

Today, I borrowed a bolt extractor drill bit from the machine shop to remove some stuck bolts from the zlr. Before starting, I laid down a sheet of aluminum foil on the work table and wiped down all the tools I was going to use. I began by drilling a small pilot hole and then enlarged it with a 5/32 drill bit. However, when I attempted to use the bolt extractor, it didn't grip the bolt effectively. Our bolts were too seized, causing the extractor bit to repeatedly slip instead of gaining traction.

PowerPoint slides new

PowerPoint slides older

The Linux workstation (ws2) that used to sit on the blue workbench (now inside the cleanroom) has been mounted on a mobile cart, as pictured below. This is intended to be a clean cart that will be housed inside the cleanroom.

The cart is currently dirty and will need to be throughly wiped down (along with the computer monitor and peripherals) prior to being moved into the cleanroom. Once the cleaned cart has been moved inside, it should never be brought back outside the cleanroom and should never be touched with ungloved hands.

I also upgraded the OS to Debian 11.6 and upgraded the CDS workstation tools.

The workbenches are now completely assembled and put into their final places. Additionally, the tool chest has been moved.

• Cleaning the heater system parts.
• 09:13 am: Started wiping the last parts for the heater system (heating and cords).
• 10:18 am: Finished wiping the parts to the heater system (heating and cords). I wiped, tagged and bagged the heating and cords.
• Note: In some parts looks like the silicone insulation material is having some sort of residue on the wipe so I wiped very careful this part and just for a few minutes.
• 10:23 am: I putted all bags inside the cleanroom.

I attached the photos below.

I set up the new Windows 10 laptop (pictured below), which arrived yesterday. This laptop is intended to be used for running lightweight Windows-only programs, such as the Thorlabs beam profiler software or the SRS RGA client. However, none of that software is installed yet.

Configuration details

As usual, the computer is configured with one shared account (username: controls) and the standard password. Note that it is connected to the campus wifi (UCR-SECURE).

If a connection to the lab's local network is required, then the laptop must be connected by an Ethernet cable to the switch in the top of the server rack.

Summary

Following Wednesday's cleanroom cleaning [333], we proceeded to vent the vacuum chamber, remove the heater elements and their mount structure, and install the FROSTI reflectors. The reflectors are the final components to undergo RGA testing before the FROSTI prototype can be assembled. After installing the reflectors, we pumped the chamber back down and initiated a 48-hour 125 C bake.

Vacuum Vent

At ~1:00 pm, we shut off power to all eight of the FROSTI heater elements. Prior to shutoff, all were operating in vacuum at roughly 300 C. We then waited approximately 30 minutes for the elements' temperatures to fall below 50 C.

At this point, we isolated the RGA volume from the main volume by closing both gate valves, leaving the RGA volume to continue to be pumped through the bypass line. We then backfilled the main volume via the needle valve connected to one of the 2.75" ports. Once the pressures had equalized, we removed the chamber lid via our usual procedure (requiring only a small amount of flathead-screwdriver prying) and extracted the heater element assembly.

Reflector Assembly

We then removed the FROSTI reflectors from their protective packaging (for the very first time) on the cleanroom tabletop. We tested the fit of the Macor and stainless steel hardware in the reflectors' tapped holes. The Macor standoffs and bolts appear to fit perfectly. However, the 1/4-20 tapped holes for joining the two reflector halves are too shallow by ~1/4". As a temporary fix, we used some on-hand stainless steel washers (which had already been cleaned and baked) to securely fasten the two halves together. In the final assembly we will replace these with slightly shorter 1/4-20 vented bolts.

Pumpdown and Bake

The two fastened reflector halves were placed inside the chamber, sitting on top of the two mounting legs (see attached photos). We then reinstalled the lid. In order to rough the main volume, we isolated the RGA volume from the pumpline (by closing the bypass line valve), shut down the pumps, and then backfilled the pumpline via the manual vent valve on the turbo pump.

Once the pressures had equalized, we opened the 6" gate valve separating the pumpline from the main volume and powered on the roughing pump. Once the main volume pressure fell below 0.5 Torr, we powered on the turbo pump as well. The main volume pressure reached 5e-6 Torr within ~30 minutes, consistent with previous experience, and was continuing to slowly fall.

Lastly, we initiated a 125 C bake-out of the entire system following our usual procedure. We plan to run this bake for 48 hours (i.e., through the end of the day Friday).

[Jon, Tyler, Aiden, Peter]

Upgrade of the UHV system to a larger turbo pump began today. After obtaining a final RGA scan in the old configuration (Aiden to post), we vented all three volumes and proceeded to disassemble the 4.5"-diameter pump line. We completed installation of the new 6"-diameter pump line to the point where the new turbo pump will attach. This includes a 6" manual gate valve, 6"/2.75" reducing cross, and 6"/8" conical reducing nipple, as pictured below. Strain relief was also installed due to the longer length and greater weight of the new fittings.

Tomorrow we will continue with attaching the Varian TV 551 pump and perform a pump-down test. If this pump is confirmed to be operable, then we will relocate the entire system ~18" closer to the middle of the table and permanentize the setup.

The two parts needed to complete the vacuum assembly (ELOG 70) have arrived.

• (10) 5/16"-24 x 1 3/4" threaded rods - for attaching the turbo pump reducing nipple to the CF 4.5" gate valve;
• (1) 45 degree CF 2.75" elbow for attaching the calibrated Ar/He leak to the chamber.

I left them laying on top of the ultrasonic washer. They both need to cleaned and baked following the standard procedure for stainless steel, as the threaded rods are visibly dirty.